β=70-90 Edge formation Chamfer width Chamfer edge Blunt roundness Form of cutting edge Thickness [mm]

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1 ule of Insert Code Wuxi undi Precision Tools Co.,Ltd IO designation key for indexable inserts for turning A B C D E H K L C N M A N CB T d Inner circle diameter 1 M O P T V W A B C D E 2 F G N P d m s A ±0.025 ±0.005 ±0.025 C ±0.025 ±0.013 ±0.025 E ±0.025 ±0.025 ±0.025 F ±0.013 ±0.005 ±0.025 G ±0.025 ±0.025 ±0.130 H ±0.013 ±0.013 ±0.025 J ± 0.05-±0.15 ±0.005 ±0.025 K ± 0.05-±0.15 ±0.013 ±0.025 L ± 0.05-±0.15 ±0.025 ±0.025 M ± 0.05-±0.15 ±0.08-±0.20 ±0.130 N ± 0.05-±0.15 ±0.08-±0.20 ±0.025 U ± 0.08-±0.25 ± ± Cutting edge length I D T V W mm inches ize I ize I ize ize I ize I ize I ize I / / / / / / / / Insert shape Clearance angle Tolerances 75 C / I I I I I I I d T d c s V D d m m m 3 Permissible deviation in mm for Thickness T T T E F T C N M A N CB T β A H X B T tandard Type J C M U F G β β=70-90 β β=70-90 N Q WG Wiper 4 Machining and fastening feature β=70-90 β β=70-90 β β=40- Honing harp edge Chamfering Chamfering +Honing T W 010=0.10mm 020=0.20mm 025=0.25mm 030=0.30mm 040=0.40mm 050=0.50mm 070=0.70mm 150=1.50mm 200=2.00mm β β=40- β β=40- β β=40- Drawing or Precise description of indexable inserts required 28=2.8 30=3.0 35=3.5 40=4.0 45=4.5 10=10 15=15 20=20 25=25 30=30 35= 45=45 0 M0 7 Corner radius r [MM] r 01 r= r= r= r= r= r= r=2.4 For diameters converted from imperial units to mm for diameters in metric units 13 02= = = = = tandard C1 C2 C3 C4 Coating 8 9 Number of edges 1 1 edge 2 2 edges 3 3 edges 4 4 edges 6 6 edges 8 8 edges F W L CB- CB-PCBN C- C-PCBN Cutting direction Edge formation Chamfer width Chamfer edge Blunt roundness Form of cutting edge Form of edge Length of cutting edge urface treatment Coating Coating Coating 14 N 1 This table is for PCBN inserts only L olid face blank olid /CBN Throughout welding olid /CBN local welding olid /CBN Molding Blank welding () Blank welding (PCBN) composite full edge welding() composite full edge welding(pcbn) A-1 A-2

2 Turning B C undi Diamond Turning Turning B1 - B13 Wuxi undi Precision Tools Co.,Ltd info@sudicuttingtools.com Tel: Fax: CBN Turning C1 - C26

3 Turning Inserts Inserts Overview Introduction & Application B-1 B-1 B-2 Indexable Table B-3 - B13

The diamond layer offer higher hardness and abrasion resistance.

the toolʼs life, uniform surface finish and excellent dimensional control, bringing out higher productivity and cost reduction in the whole

Grade Characteristics Grade ize -002 2μm -010 10μm -025 25μm -030+ 2-30μm Chipping can be defined as the formation of small notches on the

Behavior in Applications Chip esistance Abrasion esistance Abrasion is characterised by the development of grooves and ridges on the flank of

The abrasion resistance of was evaluated on a high silicon aluminium alloy Introduce of Material & Behavior in Applications -002 Excellent

4 inserts Wuxi undi Precision Tools Co.,Ltd Overview inserts consist of a layer of diamond integrally bonded to a standard or non-standard carbide-inserts substrate. The diamond layer offer higher hardness and abrasion resistance. undi Tools provides a complete range of inserts for machining the non-ferrous metal,these inserts are designed to achieve significantly increase the toolʼs life, uniform surface finish and excellent dimensional control, bringing out higher productivity and cost reduction in the whole manufacturing process. Grade Characteristics Grade ize μm μm μm μm Chipping can be defined as the formation of small notches on the cutting edge and generally occurs when the load at the cutting edge exceeds the strength of the material. Behavior in Applications Chip esistance Abrasion esistance Abrasion is characterised by the development of grooves and ridges on the flank of the tool in the direction of sliding. The abrasion resistance of was evaluated on a high silicon aluminium alloy Introduce of Material & Behavior in Applications -002 Excellent surface finishes for -010 High abrasion resistance and fine -025 General purpose machining for High abrasion and impact resistance Aluminum, surface finishes for Aluminum Alloys for Copper, Precious Metals, Wood Composites, Aluminum Alloys (<14% i), Copper Alloys, (>14% i), Metal Matrix Composites, Wear Parts Aluminum Alloys (>14% i) Fiberglass, Plastics Graphite and intered Ceramics Fiberboard, Wood DIA Average Graphite and Carbides, Bi- Laminates particle size <2μ Composites Metals DIA Average m DIA Average particle size 10μm (Aluminum, Cast Iron) particle size 30 + Bi-modal DIA Average B-1 B-2 particle size 25μm

5 inserts Wuxi undi Precision Tools Co.,Ltd CC With hole With hole CC CCGW/CCMW CCGT/CCMT CCGT/CCMT hape hape CCGW CCGT CCGW CCGT CCGW CCGT CCGW CCGT CCMW CCMT CCMW CCMT CCMW CCMT CCMW CCMT CCGW09T CCGT09T CCGW09T CCGT09T CCGW09T CCGT09T CCMW09T CCMT09T CCMW09T CCMT09T CCMW09T CCMT09T CCGW CCGT CCGW CCGT CCGW CCGT CCGW CCGT CCMW CCMT CCMW CCMT CCMW CCMT CCMW CCMT B-3 B-4

6 inserts Wuxi undi Precision Tools Co.,Ltd CP With hole DC With hole CP W/CP T DC W/DC T hape CCGT/CCMT hape CPGW DCGW CPGW DCGW DCGW DCGW CPMW DCMW CPMW DCMW DCMW DCMW CPGW09T DCGW11T CPGW09T DCGW11T CPGW09T DCGW11T DCGW11T CPMW09T DCMW11T CPMW09T DCMW11T CPMW09T DCMW11T DCMW11T CPGT DCGT CPGT DCGT DCGT DCGT CPMT DCMT CPMT DCMT DCMT DCMT CPGT09T DCGT11T CPGT09T DCGT11T CPGT09T DCGT11T DCGT11T CPMT09T DCMT11T CPMT09T DCMT11T CPMT09T DCMT11T DCMT11T B-5 B-6

7 inserts Wuxi undi Precision Tools Co.,Ltd DP With hole TC With hole DP W/DP T TCGW/TCMW CCGT/CCMT hape hape DPGW DPGW DPGW TCGW TCGW TCGW DPMW DPMW DPMW TCMW TCMW TCMW DPGW11T DPGW11T DPMW11T DPMW11T TCGW TCGW TCGW TCGW TCMW TCMW TCMW TCMW DPGT DPGT DPGT TCGW16T TCGW16T DPMT DPMT TCMW16T TCMW16T DPMT DPGT11T DPGT11T DPMT11T DPMT11T B-7 B-8

TCGT/TCGW CCGT/CCMT inserts TC With hole hape TCGT090202 5.56 2.5 2.38 0.2 TCGT090204 5.56 2.5 2.38 0.4 TCGT090208 5.56 2.5 2.38 0.8 TCMT090202 5.56 2.5 2.38 0.2 TCMT090204 5.56 2.5 2.38 0.4 TCMT090208 5.

8 TCGT/TCGW CCGT/CCMT inserts TC With hole hape TCGT TCGT TCGT TCMT TCMT TCMT TCGT TCGT TCGT TCGT TCMT TCMT TCMT TCMT TCGT16T TCGT16T TCMT16T TCMT16T TP With hole CCGT/CCMT CCGT/CCMT TP W/TP T hape TP N/TP W TP No hole hape Wuxi undi Precision Tools Co.,Ltd TPGW TPGW TPGW TPMW TPMW TPMW TPGT TPGT TPGT TPMT TPMT TPMT TPGN TPGN TPGN TPMN TPMN TPMN TPGX TPGX TPGX TPMX TPMX TPMX B-9 B-10

9 inserts Wuxi undi Precision Tools Co.,Ltd VB With hole 5 VC With hole VBGW/VBMW CCGT/CCMT hape VBGT/VBMT hape VB With hole VBGW VBGW VBGW VBGW VBGW VBMW VBMW VBMW VBMW VBMW VBGT VBGT VBGT VBGT VBGT VBMT VBMT VBMT VBMT VBMT VC W/VC T CCGT/CCMT hape VCGW VCGW VCGW VCMW VCMW VCMW VCGW VCGW VCGW VCGW VCMW VCMW VCMW VCMW VCGT VCGT VCGT VCMT VCMT VCMT VCGT VCGT VCGT VCGT VCMT VCMT VCMT VCMT B-11 B-12

inserts Wuxi undi Precision Tools Co.,Ltd WC With hole WC W/WC T hape WCGW040202 6.35 2.8 2.38 0.2 WCGW040204 6.35 2.8 2.38 0.4 WCGW040208 6.35 2.8 2.38 0.8 PCBN Turning Inserts WCMW040202 6.35 4.4 2.

10 inserts Wuxi undi Precision Tools Co.,Ltd WC With hole WC W/WC T hape WCGW WCGW WCGW PCBN Turning Inserts WCMW WCMW WCMW WCGW06T WCGW06T WCGW06T WCMW06T WCMW06T WCMW06T CCGT/CCMT WCGT WCGT WCGT WCMT WCMT WCMT WCGT06T WCGT06T WCGT06T WCMT06T WCMT06T WCMT06T CBN Turning Overview Introduction of Applications Machining Parameter C-1 C-1 C-2 C-3 Edge Preparation C-3 Application Cases C-3 CBN table C-5 - C26 B-13

Wuxi undi Precision Tools Co.,Ltd Overview Major application of CBN inserts are high speed machining of hardened steel,powdered metal,super-alloy and cast-irons.

As a direct result, all cost of the component can be significantly decreased, resulting in higher productivity as well as cost savings in the total manufacturing

Introduce of Material & Behavior in Applications CBN 300/500 Low content CBN, Excellent thermo-chemical wear resistance High speed cut for hardened steel and bearing

toughness General grade for hardened steels in continuous to interrupted mode Hardened alloy steel and tool steel in continuous to light interrupted mode Ductile cast

$5-5 μm 2-10 μm CBN Grain ize CBN 900/950 High content CBN, Excellent fracture toughness and abrasion wear resistance Outstanding performance in turning and milling of$ cast iron Hard powder metal in continuous to severe interruption Hardened steel and tool steel in interrupted cutting mode Turning of tungsten carbide Toughness

cast iron Hard powder metal in continuous to severe interruption Hardened steel and tool steel in interrupted cutting mode Turning of tungsten carbide Toughness

11 Wuxi undi Precision Tools Co.,Ltd Overview Major application of CBN inserts are high speed machining of hardened steel,powdered metal,super-alloy and cast-irons. Our CBN inserts are designed and manufactured to provide significantly longer tooling life, uniform surface finish and excellent dimensional control. As a direct result, all cost of the component can be significantly decreased, resulting in higher productivity as well as cost savings in the total manufacturing operation are successfully achieved. Introduce of Material & Behavior in Applications CBN 300/500 Low content CBN, Excellent thermo-chemical wear resistance High speed cut for hardened steel and bearing steel in continuous to light interrupted mode High speed cut for ductile cast iron in continuous mode CBN 450/600 Low content CBN, Excellent thermo-chemical with optimum toughness General grade for hardened steels in continuous to interrupted mode Hardened alloy steel and tool steel in continuous to light interrupted mode Ductile cast iron and gray cast iron to interrupted cutting mode CBN 750 Midium content CBN, Optimum chemical and abrasion wear resistancd oft powdered metal in continuous to light interrupted cutting mode Ductile cast iron in continuous to light interrupted cutting mode Material Characteristics Low CBN High CBN vol% vol% CBN Content μm 2-10 μm CBN Grain ize CBN 900/950 High content CBN, Excellent fracture toughness and abrasion wear resistance Outstanding performance in turning and milling of cast iron Hard powder metal in continuous to severe interruption Hardened steel and tool steel in interrupted cutting mode Turning of tungsten carbide Toughness Behaviour trength/toughness Thermal conductivity Toughness Behaviour also determined by tool edge geometry and severity of machining operation Wear Behaviour trength/toughness Thermal conductivity Wear Behaviour influenced by machining conditions, notably cutting speed and the size of carbides in workpiece material Property/Behaviour in Applications C-1 C-2

Feed ate f(mm/rev) ecommandation >55 HC 80~120 0.3~1.5 0.08~0.2 CBN300/500 CBN900 <56HC 80~150 0.5~2.0 0.1~0.

4 CBN450 Work material: Hardened steel,57-62hc,v(m/min)=100,f(m/rev)=0.1, d(mm)=0.

10 times working life increased over other material inserts.

productivity, stable shape and dimensions and superior cylindricity in mass production. olls(chilled Cast Iron) >55 HC 80~120 0.3~2.0 0.1~0.

3 >35HC 50~200 0.3~2.0 0.1~0.3 CBN500,CBN900 Face turning of half shaft HC55-60 20CrNiMoH V(m/min)=170 f=0.22 D(mm)=0.

12 Wuxi undi Precision Tools Co.,Ltd Application Cases Machining Parameter Guidelines Work Material Hardened teel Hardness Cutting peed V(m/min) Cutting Depth d(mm) Feed ate f(mm/rev) ecommandation >55 HC 80~ ~ ~0.2 CBN300/500 CBN900 <56HC 80~ ~ ~0.25 CBN300/500 Gray Cast Iron HB 500~ ~ ~0.4 CBN750,CBN900 Ductile Cast Iron 200~ ~ ~0.4 CBN450 Work material: Hardened steel,57-62hc,v(m/min)=100,f(m/rev)=0.1, d(mm)=0.15mm One set of inserts can machined over 500 pcs workpiece, better dimensions and surface roughness control. 10 times working life increased over other material inserts. Cylinder bore 750~1200m/min High speed machining of gray cast iron cylinder bores 750~1200m/min Longer tool life, increased productivity, stable shape and dimensions and superior cylindricity in mass production. olls(chilled Cast Iron) >55 HC 80~ ~ ~0.3 CBN900 Powdered Metal Edge Preparation <35HC 100~ ~ ~0.3 >35HC 50~ ~ ~0.3 CBN500,CBN900 Face turning of half shaft HC CrNiMoH V(m/min)=170 f=0.22 D(mm)=0.1 Increased 15% tooling life increased over competitors, at the same working parameter. Greatly reduced the user s cost Work Material &Working Mode chamfer Angle α Chamfer Weight a(mm) Blunt oundness (mm) a teel ~ ~0.02 Cast Iron ~0.5 <0.01 α Interruption Mode ~0.03 Tips: To make sure the maximum strength, it s better to use the inserts with larger corner radius The blade chamfering will avoid the edge not to break during the interrupted cutting Don t use the coolant during the continuous cutting C-3 C-4

Wuxi undi Precision Tools Co.,Ltd CC With hole CC With hole CBN CBN CCGW/CCMW CCGT/CCMT hape hape CCGW060202 6.35 2.8 2.38 0.2 CCGW060202-2 6.35 2.8 2.38 0.2 CCGW060204 6.35 2.8 2.38 0.4 CCGW060204-2 6.

13 Wuxi undi Precision Tools Co.,Ltd CC With hole CC With hole CBN CBN CCGW/CCMW CCGT/CCMT hape hape CCGW CCGW CCGW CCGW CCGW CCGW CCMW CCMW CCMW CCMW CCMW CCMW CCGW09T CCGW09T CCGW09T CCGW09T CCGW09T CCGW09T CCMW09T CCMW09T CCMW09T CCMW09T CCMW09T CCMW09T CCGW CCGW CCGW CCGW CCGW CCGW CCMW CCMW CCMW CCMW CCMW CCMW C-5 C-6

14 Wuxi undi Precision Tools Co.,Ltd CP With hole CP With hole CBN CBN CPGW/CPMW CPGW/CPMW hape hape CPGW CPGW CCGW CCGW CCMW CCMW CPMW CPMW CPGW09T CPGW09T CPGW09T CPGW09T CPGW09T CPGW09T CPMW09T CPMW09T CPMW09T CPMW09T CPMW09T CPMW09T CPGW CPGW CPGW CPGW CPGW CPGW CPMW CPMW CPMW CPMW CPMW CPMW C-7 C-8

15 Wuxi undi Precision Tools Co.,Ltd CN With hole DC With hole CBN Negative CN W/CN A DCGW/DCMW hape hape CNGA DCGW CNGA DCGW CNGA DCGW CNGA CNMA DCMW CNMA DCMW CNMA DCMW CNMA CNGN DCGW11T CNGN DCGW11T CNGN DCGW11T CNGN DCGW11T CNMN CNMN DCMW11T CNMN DCMW11T CNMN DCMW11T CNGA DCMW11T CNGA CNGA CNGA CNMA CNMA CNMA CNMA CNGA CNGA CNGA CNGA CNMA CNMA CNMA CNMA C-9 C-10

Wuxi undi Precision Tools Co.,Ltd DP With hole DN With hole Negative DPGW/DPMW DNGA/DNMA hape hape DPGW070202 6.35 2.8 2.38 0.2 DNGA110404 9.525 3.18 4.76 0.4 DPGW070204 6.35 2.8 2.38 0.4 DNGA110408 9.

16 Wuxi undi Precision Tools Co.,Ltd DP With hole DN With hole Negative DPGW/DPMW DNGA/DNMA hape hape DPGW DNGA DPGW DNGA DPGW DNGA DPMW DNMA DPMW DNMA DPMW DNMA DPGW11T DNGA DPGW11T DNGA DNGA DNGA DPMW11T DNMA DPMW11T DNMA DNMA DNMA DNGA DNGA DNGA DNMA DNMA DNMA DNGA DNGA DNGA DNGA DNMA DNMA DNMA DNMA C-11 C-12

17 Wuxi undi Precision Tools Co.,Ltd TC With hole TC With hole TCGW/TCMW TPGW/TPMW hape hape TGGW TPGW TCGW TPGW TCGW TPGW TCMW TPMW TCMW TPMW TCMW TPMW TCGW TPGW TCGW TPGW TCGW TPGW TCMW TPMW TCMW TPMW TCMW TPMW TGGW TPGW16T TCGW TPGW16T TCGW TCMW TPMW16T TCMW TPMW16T TCMW TCGW TCGW TCGW TCMW TCMW TCMW C-13 C-14

18 Wuxi undi Precision Tools Co.,Ltd TP With hole TP No hole TPGW/TPMW TPGN/TPMN hape hape TPGW TPGN TPGW TPGN TPGW TPMW TPMN TPMW TPMN TPMW TPGW TPGN TPGW TPGN TPGW TPMW TPMN TPMW TPMN TPMW TPGW16T TPGN TPGW16T TPGN TPMW16T TPMN TPMW16T TPMN TPGN TPGN TPMN TPMN C-15 C-16

19 Wuxi undi Precision Tools Co.,Ltd TN With hole VB With hole 5 Negative TNGA/TNMA VBGW/VBMW hape TNGA TNGA TNGA TNMA TNMA TNMA TNGA TNGA TNGA TNMA TNMA TNMA hape VBGW VBGW VBGW VBGW VBMW VBMW VBMW VBMW VBGW VBGW VBGW VBGW VBMW VBMW VBMW VBMW C-17 C-18

20 Wuxi undi Precision Tools Co.,Ltd VC With hole VN With hole Negative VCGW/VCMW VCGA/VCMA hape hape VCGW VCGW VNGA VNGA VCGW VNGA VCMW VCMW VNMA VNMA VCMW VNMA VCGW VCGW VNGA VNGA VCGW VNGA VCMW VNMA VCMW VCMW VNMA VNMA C-19 C-20

Wuxi undi Precision Tools Co.,Ltd 90 C With hole 90 90 C No hole 90 CGW/CMW PGN/PMN hape hape CGW09T304 9.525 4.4 3.97 0.4 CGW09T308 9.525 4.4 3.97 0.8 PGN120404 12.7 4.76 0.4 PGN120408 12.7 4.76 0.8 CGW09T312 9.

21 Wuxi undi Precision Tools Co.,Ltd 90 C With hole C No hole 90 CGW/CMW PGN/PMN hape hape CGW09T CGW09T PGN PGN CGW09T PGN CMW09T CMW09T PWN PWN CMW09T PWN CGW CGW CGW PGN PGN PGN CMW CMW CMW PWN PWN PWN CGW09T CGW09T CGW09T CMW09T CMW09T CMW09T CGW CGW CGW CMW CMW CMW C-21 C-22

Wuxi undi Precision Tools Co.,Ltd 90 N With hole 90 90 N No hole 90 Negative Negative NGA/NMA NGN/NMN hape hape NGA090304 9.525 4.4 3.18 0.4 NGN090304 9.525 3.18 0.4 NGA090308 9.525 4.4 3.18 0.8 NGN090308 9.

22 Wuxi undi Precision Tools Co.,Ltd 90 N With hole N No hole 90 Negative Negative NGA/NMA NGN/NMN hape hape NGA NGN NGA NGN NGA NGN NMA NMN NMA NMN NMA NMN NGA NGN NGA NGN NGA NGN NGA NGN NMA NMN NMA NMN NMA NMN NMA NMN NGA NGN NGA NGN NGA NGN NMA NMN NMA NMN NMA NMN NGA NGA NGA NGA NMA NMA NMA NMA NGN NGN NGN NGN NMN NMN NMN NMN C-23 C-24

23 Wuxi undi Precision Tools Co.,Ltd WC With hole WN With hole Negative WNGN/WNMN WCGW/WCMW hape hape WCGW WCGW WCGW WCMW WCMW WCMW WCGT06T WCGT06T WCMT06T WCMT06T WCGW WCGW WCGW WCMW WCMW WCMW WCGT06T WCGT06T WCMT06T WCMT06T WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA C-25 C-26

Permissible deviation in mm for. β=70~90 β. β=70~90. Edge Formation. 6 Thickness[mm] Honing T Sharp edge T

Permissible deviation in mm for. β=70~90 β. β=70~90. Edge Formation. 6 Thickness[mm] Honing T Sharp edge T Wuxi undi Precision Tools Co.,Ltd IO designation key for indexable inserts for turning C N M A 12 04 08 2 N - 010 20 05 CB T 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 C N M A 12 04 08 2 N - 010 20 05