Tool holders from Sandvik Coromant. Hydro-Grip. Assortment of high precision chucks

Transcription

1 Tool holders from Sandvik Coromant Hydro-Grip Assortment of high precision chucks

2 * up to three times the force of conventional chucks Hydro-Grip high precision tool holders are your guarantee of secure clamping for milling, drilling and reaming tools. Their unique strength provides precision and rigid-tool stability to improve machining performance for the largest number of applications, with an even greater clamping range achieved through the use of collets. Ease of set up and tool change Minimum tool run-out ensures good surface and extends tool life Each chuck is individually balanced, tested and approved High speed capability Dampens noise and vibration Length pre-setting possible to save time 1. Torque wrench used to tighten screw 4. Tool stays securely clamped during machining 3. Chamber walls expand to clamp with precise force 2. Hydraulic pressure builds up Hydro-Grip Short Drilling, reaming, finishing to semi-rough milling Short overhangs Stable operations Hydro-Grip Slender Drilling, reaming, finishing to semifinish milling Slender design for improved accessibility Between short and pencil-type in size Hydro-Grip Heavy Duty (HD) Drilling, reaming, finishing to heavy rough milling Ideal for heavy machining Extremely high clamping force High bending stiffness combined with dampening properties Hydro-Grip Pencil Drilling, reaming, finish milling Ideal for machining deep cavities and complex components Good centre-point geometry for drilling improves hole quality Wide assortment of dimensions and lengths optimizes tool set up New! Hydro-Grip face mill holder Face milling operations Precise concentric location eliminates run out Best choice for HSM, with high stability Perfect partner for CoroMill Century in finishing Improves tool life and surface in demanding shoulder and face milling Through coolant available Hydro-Grip cylindrical shank Improves tool accessibility as an extension for all chuck types. *Hydro-Grip is a registered trademark of ETP Transmission AB 2

3 extended assortment This catalogue shows stocked and non-stocked Hydro-Grip products. The products that are non-stocked all begin with S- in the ordering code and are shown with a dark grey background in the tables. Hydro-Grip clamping For optimum performance and runout, we recommend clamping of cylindrical shank tools with tole rance h6. Weldon and Whistle Notch shanks can also be clamped. Hydro-Grip can be used with or without collets. Weights All weight is in kg. 1 kg = lbs. Table of content Hydro-Grip HD Coromant Capto 4 HSK Solid Holding tools 4 Coromant solid holding tools 4 Hydro-Grip Short Coromant Capto 5 HSK Solid Holding tools 7 Coromant solid holding tools 8 Hydro-Grip Slender Coromant Capto 10 HSK Solid Holding tools 12 Coromant solid holding tools 13 Hydro-Grip Cylindrical shank 14 Hydro-Grip Pencil Coromant Capto 15 HSK Solid Holding tools 17 Coromant solid holding tools 19 Hydro-Grip face mill holder Coromant Capto 22 HSK Solid Holding tools 22 Coromant solid holding tools 23 Accessories Cylindrical collets 24 Pencil collets 27 Adjustment screw 27 General information Application range 28 Performance comparison 28 Code key Coromant Capto coupling Other machine interfaces 1 Coromant Capto coupling size 1 Main code Main code A = short B = pencil C = slender D = HD Diameter Programming length S = non-stocked Machine design 45 CAT V 55 MAS-BT 272 ISO HSK Main code Hydro-Grip version A = short B = pencil C = slender D = HD Taper size 6 Bore diameter 7 Programming length 8 S = non-stocked 3

4 HD Cat V, ISO , MAS BT403 Coromant Capto Coromant Capto 391.CGD Coromant Capto HSK form A/C Coupling size Ordering code Coolant D 5m Collet size C6 C6-391.CGD C6-391.CGD C6-391.CGD C8 C8-391.CGD C8-391.CGD C8-391.CGD C10 C CGD C CGD C CGD Cat V, ISO , MAS BT Machine design Taper Ordering code Coolant Collet size Cat V CGD CGD CGD ISO CGD CGD CGD MAS BT CGD CGD CGD CGD HSK form A/C CGD HSK size Ordering code Coolant D 5m Collet size CGD CGD CGD

5 Short version Coromant Capto 391.CGA Coupling size Ordering code Coolant D 5m l 21 α 21 C4 C4-391.CGA A C4-391.CGA C4-391.CGA S-C4-391.CGA S-C4-391.CGA S-C4-391.CGA C5 C5-391.CGA C5-391.CGA A C5-391.CGA C5-391.CGA S-C5-391.CGA S-C5-391.CGA S-C5-391.CGA Continues... 5

6 Short version Coupling size Ordering code Coolant D 5m l 21 α 21 C6 C6-391.CGA C6-391.CGA C6-391.CGA C6-391.CGA C6-391.CGA A S-C6-391.CGA S-C6-391.CGA S-C6-391.CGA S-C6-391.CGA C8 C8-391.CGA C8-391.CGA C8-391.CGA S-C8-391.CGA S-C8-391.CGA S-C8-391.CGA S-C8-391.CGA S-C8-391.CGA S-C8-391.CGA

7 Short version HSK form A/C CGA HSK size Ordering code Coolant D 5m l 21 α CGA B CGA B CGA CGA CGA B S CGA S CGA S CGA S CGA CGA B CGA B CGA CGA B S CGA S CGA S CGA S CGA S CGA

8 Short version Form A/B CG/.55CG/.45CG Dimensions, mm Spindle design Taper Ordering code Coolant l 21 α 21 ISO 7388/I CG CG A CG CG S CG S CG S CG ISO 7388/I CG CG CG CG A S CG S CG S CG S CG S CG MAS-BT CG CG A CG CG S CG S CG S CG MAS-BT CG CG CG CG A S CG S CG S CG S CG S CG Continues... 8

9 Spindle design Taper Ordering code Coolant l 21 α 21 Cat V CG CG CG CG S CG S CG S CG Cat V CG CG CG CG S CG S CG S CG S CG S CG

10 Slender version Coromant Capto 391.CGC Coupling size Ordering code Coolant D 5m D 1 l 23 C4 C4-391.CGC C4-391.CGC C4-391.CGC S-C4-391.CGC S-C4-391.CGC S-C4-391.CGC S-C4-391.CGC C5 C5-391.CGC C5-391.CGC C5-391.CGC S-C5-391.CGC S-C5-391.CGC S-C5-391.CGC S-C5-391.CGC Continues... Min. clamping length 10

11 Coupling size Ordering code Coolant D 5m D 1 l 23 C6 C6-391.CGC C6-391.CGC C6-391.CGC C6-391.CGC S-C6-391.CGC S-C6-391.CGC S-C6-391.CGC S-C6-391.CGC C8 C8-391.CGC C8-391.CGC S-C8-391.CGC S-C8-391.CGC S-C8-391.CGC Min. clamping length 11

12 Slender version HSK form A/C CGC HSK size Ordering code Coolant D 5m D 1 l S CGC S CGC S CGC S CGC S CGC S CGC S CGC S CGC S CGC S CGC S CGC S CGC HSK form E CGC HSK size Ordering code Coolant D 5m D 1 l S CGC S CGC S CGC S CGC Min. clamping length 12

13 Slender version Form A/B CGC/.55CGC/.45CGC Spindle design Taper Ordering code Coolant Dimensions, mm D 5m D 1 l 23 ISO 7388/I 40 S CGC S CGC S CGC S CGC S CGC S CGC S CGC ISO 7388/I 50 S CGC S CGC S CGC S CGC S CGC MAS-BT S CGC S CGC S CGC S CGC MAS-BT S CGC S CGC S CGC S CGC S CGC S CGC S CGC MAS-BT S CGC S CGC S CGC S CGC S CGC Min. clamping length Continues... 13

14 Slender version Spindle design Taper Ordering code Coolant D 5m D 1 l 23 CAT V 40 S CGC S CGC S CGC S CGC S CGC S CGC S CGC CAT V 50 S CGC S CGC S CGC S CGC S CGC Min. clamping length High precision chuck Cylindrik shank Coolant through 393.CGA Ordering code Coolant dm m l c Collet size 393.CGA

15 Pencil type Coromant Capto 391.CGB Design 1 Design 2 Design Design 3 Coupling size Ordering code Coolant D 5m D 1 l 21 l 23 l 24 C4 1 C4-391.CGB C4-391.CGB A C4-391.CGB A C4-391.CGB A S-C4-391.CGB S-C4-391.CGB S-C4-391.CGB C5 1 C5-391.CGB C5-391.CGB C5-391.CGB C5-391.CGB C5-391.CGB A C5-391.CGB A S-C5-391.CGB S-C5-391.CGB S-C5-391.CGB S-C5-391.CGB S-C5-391.CGB Min. clamping length 15

16 Pencil type Coromant Capto 391.CGB Design 1 Design 2 Design 3 Design Coolant Coupling size Ordering code D 5m D 1 l 21 l 23 l 24 C6 1 C6-391.CGB C6-391.CGB A C6-391.CGB A C6-391.CGB A C6-391.CGB A C6-391.CGB A S-C6-391.CGB S-C6-391.CGB S-C6-391.CGB S-C6-391.CGB S-C6-391.CGB C8 1 C8-391.CGB C8-391.CGB C8-391.CGB C8-391.CGB C8-391.CGB S-C8-391.CGB S-C8-391.CGB S-C8-391.CGB S-C8-391.CGB Min. clamping length 16

17 Pencil type HSK form A/C CGB Design 2 Design 1 HSK size Design Ordering code Coolant Design 3 D 5m D 1 l 21 l CGB CGB B CGB B CGB B S CGB S CGB S CGB S CGB S CGB S CGB S CGB CGB B CGB B CGB B S CGB S CGB S CGB S CGB S CGB S CGB Continues... Min. clamping length 17

18 Pencil type HSK form E CGB HSK size Design Ordering code Coolant D 5m D 1 l S CGB S CGB S CGB S CGB S CGB S CGB S CGB Min. clamping length 18

19 Pencil type Form A/B CGB Design 1 Design 2 ISO 7388/I Design Spindle design Taper Ordering code Coolant Design 3 Dimensions, mm D 1 l 21 l 23 l CGB CGB CGB CGB CGB S CGB S CGB S CGB S CGB S CGB S CGB Min. clamping length 19

20 Pencil type Form A/C CGB Design 1 Design 2 Design 3 Design Spindle design Taper Ordering code Coolant Dimensions, mm D 1 l 21 l 23 l 24 MAS-BT CGB CGB CGB CGB S CGB S CGB S CGB MAS-BT CGB CGB CGB CGB CGB S CGB S CGB S CGB S CGB S CGB S CGB Min. clamping length 20

21 Pencil type Form A/B CGB Design 1 Design 2 Design 3 Design Spindle design Taper Ordering code Coolant l 21 l 23 l 24 CAT V CGB CGB CGB CGB CGB S CGB S CGB S CGB S CGB S CGB S CGB Min. clamping length 21

22 High precision adaptor for face mills and square shoulder face mills Coromant Capto CG Dimensions, mm Coupling size Ordering code Coolant D 5m D 5t l c C5 C CG C CG C CG C6 C CG C CG C CG C CG C8 C CG C CG C CG C CG HSK form A/C 41005CG Dimensions, mm Coupling size Ordering code Coolant D 5m D 5t l c CG CG CG CG CG CG CG CG

23 High precision holder for face mills and square shoulder face mills Metric pilot A1B05CG / A2B05CG Dimensions, mm Spindle design Taper Ordering code Coolant D 5t l c ISO A1B05CG A1B05CG A1B05CG ISO A1B05CG A1B05CG A1B05CG A1B05CG MAS-BT A2B05CG A2B05CG A2B05CG MAS-BT A2B05CG A2B05CG A2B05CG A2B05CG Inch pilot AA3B05CG Dimensions, inch Spindle design Taper Ordering code Coolant D 5t l c CAT V 40 AA3B05CG AA3B05CG AA3B05CG CAT V 50 AA3B05CG AA3B05CG AA3B05CG

24 Accessories Cylindrical collets for Hydro-Grip Metric bore/inch bore Sealed 393.CGS = clamping length required to achieve sealing effect. METRIC Dimensions INCH Dimensions. mm (inch) Collet size Ordering code dm m 2 l CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS CGS Collet size Ordering code dm m 2 l 12 A393.CGS (1/8) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (1/8) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (7/16) A393.CGS (1/ A393.CGS (9/16) A393.CGS (5/8) A393.CGS (1/8) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (7/16) A393.CGS (1/ A393.CGS (9/16) A393.CGS (5/8) A393.CGS (11/16) A393.CGS (3/4) A393.CGS (13/16) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (7/16) A393.CGS (1/ A393.CGS (9/16) A393.CGS (5/8) A393.CGS (11/16) A393.CGS (3/4) A393.CGS (13/16) A393.CGS (7/8) A393.CGS (15/16) A393.CGS (

25 Cylindrical collets for Hydro-Grip Inch bore Sealed A393.CGS INCH Dimensions = clamping length required to achieve sealing effect. Collet size Ordering code dm m 2 l 13 A393.CGS (1/8) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (1/ A393.CGS (1/8) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (7/16) A393.CGS (1/ A393.CGS (9/16) A393.CGS (5/8) A393.CGS (1/8) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (7/16) A393.CGS (1/ A393.CGS (9/16) A393.CGS (5/8) A393.CGS (11/16) A393.CGS (3/4) A393.CGS (3/16) A393.CGS (1/4) A393.CGS (5/16) A393.CGS (3/8) A393.CGS (7/16) A393.CGS (1/ A393.CGS (9/16) A393.CGS (5/8) A393.CGS (11/16) A393.CGS (3/4) A393.CGS ( Extractor for cylindrical collets For collet size Extractor Metric Inch

26 Cylindrical collets for Hydro-Grip Metric bore Slitted 393.CG METRIC Dimensions Collet size Ordering code dm m 2 l CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG CG

27 Pencil collets for Hydro-Grip A393.CGP 393.CGP Max recommended protrusion Dimensions Coupling size Ordering code dm m l c l 2 l 21 INCH 19 A393.CGP A393.CGP A393.CGP A393.CGP METRIC CGP CGP CGP CGP Adjustment screw For type Ordering code Coromant Capto Solid holder HSK holder (S-)C4-391.CGA S CGC-xx 12 S CGC- xxx 12 (S-)Cx-391.CGC-12 xxx S CGC-xx 16 S CGC- xxx 16 S-Cx-391.CGC-16 xxx S CGC-xx 12 S CGC-xx 16 S CGC-xx 12 S CGC-xx (S-)C5-391.CGA (S-) CG (S-) CGA (S-)C6-391.CGA (S-)392.55CG S CGC- xxx 20 (S-)C8-391.CGA (S-)392.45CG S CGC- xxx 25 (S-)Cx-391.CGC-20 xxx S CGC-xx 20 (S-)Cx-391.CGC-25 xxx S CGC-xx 25 S CGC-xx 20 S CGC-xx 25 S CGC-xx 20 S CGC-xx Cx-391.CGD CGD CGD CGD CGD 27

28 Milling with cylindrical shanks The Hydro-Grip family covers all applications from finishing to heavy roughing, between 6-32 mm ( inch) bore diameter. Chuck bore diameter mm (inch) 32 (1.260) The universal tool-holding solution Quality component surfaces Each chuck individually balanced Wide application area Rigid clamping enhances tool life 25 (.984) 20 (.787) 16 (.630) 12 (.47 6 (.236) Finishing Semifinishing Roughing Torque wrench Ordering code: Always use a torque wrench for best chuck performance and repeatability. - Quickly tightens all Hydro-Grip chucks to the correct torque, guarding against tool damage. - Achieves recommended torque levels for the most secure performance: 10 Nm (7.4 ft-lbs) for Hydro-Grip HD 6 Nm (4.4 ft-lbs) for all others. Exact torque levels achieved quickly Active machining time prolonged Hydro-Grip Pencil Hydro-Grip Slender Hydro-Grip Short Hydro-Grip HD Heavy milling performance Tool: CoroMill Plura 1630 Material: 02.2 (low-alloy steel) Working engagement: 20 mm (.787 inch) Hydro-Grip HD Competitor solution v c m/min, 100 v c ft/min, 330 v c m/min, 100 v c ft/min, 330 n (rpm), 1600 n (rpm), 1600 n (rpm), 1600 n (rpm), 1600 v f (mm/min), 640 v f (inch/min), v f (mm/min), 640 v f (inch/min), f z (mm/tooth), 0.1 f z (inch/tooth),.004 f z (mm/tooth), 0.1 f z (inch/tooth),.004 a p (mm), 18 (max) a p (inch),.709 (max) a p (mm), 9 (max) a p (inch),.354 (max) a e (mm), 20 a e (inch),.787 a e (mm), 20 a e (inch),.787 Result: Hydro-Grip HD enabled the tool to machine to a depth of 18 mm (run-out 3 µm) (.709 inch (run-out.0001 inch)) without vibration and retain excellent surface quality. The tool clamped with the competitor adaptor experienced vibration at 9 mm (run-out 7 µm) (.354 inch (run-out.0003 inch)). Your local Sandvik Coromant distributor: For more information please check our catalogue supplement or visit Head office: AB Sandvik Coromant SE Sandviken, Sweden info.coromant@sandvik.com C-2940:132 ENG/01 Printed on recycleable paper. Printed in Sweden, AB Sandvikens Tryckeri. AB Sandvik Coromant