Permissible deviation in mm for. β=70~90 β. β=70~90. Edge Formation. 6 Thickness[mm] Honing T Sharp edge T

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1 Wuxi undi Precision Tools Co.,Ltd IO designation key for indexable inserts for turning C N M A N CB T C N M A N CB T A B C D E H 1 Inserts hape M O P T A B C D E 2 Clearance Angle F G N P d T d C V D d m m m 3 Tolerances Permissible deviation in mm for d m s A ±0.025 ±0.005 ±0.025 C ±0.025 ±0.013 ±0.025 E ±0.025 ±0.025 ±0.025 F ±0.013 ±0.005 ±0.025 G ±0.025 ±0.025 ±0.130 H ±0.013 ±0.013 ±0.025 J ±0.05-±0.15 ±0.005 ±0.025 K ±0.05-±0.15 ±0.013 ± Machining and Fastening Feature A H X B J T C M U F N W G β β=70~90 β β=70~90 Q β β=70~90 β β=70~90 β β=40~60 β β=40~60 β β=40~60 β β=40~60 Drawing or Precise description of indexable inserts required 7 Corner radius r [MM] 01 r= r= r=0.4 r 08 r= r= r= r=2.4 0 For diameters converted from M0 imperial inits to mm For diameters in metrica untis 8 Number of edges 1 1 edge 2 2edges 3 3edges 4 4edges 6 6edges 8 8edges 9 Cutting direction N L L ±0.05-±0.15 ±0.025 ±0.025 K 55 V 35 M ±0.05-±0.15 ±0.08-±0.20 ±0.130 L W 85 s N ±0.05-±0.15 ±0.08-±0.20 ±0.025 U ±0.08-±0.25 ± ± Edge Formation 11 1 Chamfer width 12 1 Chamfer edge 13 1 Blunt roundness 14 Form of cutting edge Inner circle diameter 4 Cutting Edge Length I [mm] C D T V W 6 Thickness[mm] E Honing mm mm F W oild face blank oild / throughout welding d I I I I I mm inch ize I ize I ize ize I ize I ize I ize I I I T F harp edge mm mm L oild / local welding / T mm oild / molding T chamfering mm / T mm CB- Blank welding() / chamfering+honing mm mm CB-P Blank welding(p) / C- Composite full edge welding () C-P Composite full edge welding (P) / / / / /8 25 T tandard Type 15 Form of edge WG Wiper 16 Length of cutting edge urface treatment C1 C2 C3 C4 tandard Coating Coating Coating Coating 1 This table is for P inserts only A-1 A-2

2 Turning Tools Indexable & turning inserts B C 2016~2017 undi indexable diamond turning inserts Wuxi undi Precision Tools Co.,Ltd info@sudicuttingtools.com Tel: Fax: Indexable Inserts Indexable inserts B1~B13 C1~C26

3 Indexable turning inserts Inserts Overview B1 Introduction & Application B1 B2 Inserts Indexable Table B3~B14

Indexable inserts Wuxi undi Precision Tools Co.,Ltd Overview inserts consist of a layer of diamond integrally bonded to a standard or non-standard carbide-inserts substrate.

undi Tools provides a complete range of inserts for machining the non-ferrous metal, these inserts are designed to achieve significant increase the tool s life, uniform

Overview Behavior in Applications Grade Characteristics Grade ize Chip esistance Abrasion esistance -002 2μm -010 10μm -025 25μm -030+ 2-30μm Introduce of Material & Behavior

the material. Abrasion is characterised by the development of grooves and ridges on the flank of the tool in the direction of sliding.

DIA Average particle size <2μm -010 High abrasion resistance and fine surface finishes for Aluminum Alloys (<14% i), Copper Alloys, Graphite and Graphite Composites DIA

4 Indexable inserts Wuxi undi Precision Tools Co.,Ltd Overview inserts consist of a layer of diamond integrally bonded to a standard or non-standard carbide-inserts substrate. The diamond layer offers higher hardness and abrasion resistance. undi Tools provides a complete range of inserts for machining the non-ferrous metal, these inserts are designed to achieve significant increase the tool s life, uniform surface finish and excellent dimensional control, bringing out higher productivity and cost reduction in the whole manufacturing process. Overview Behavior in Applications Grade Characteristics Grade ize Chip esistance Abrasion esistance μm μm μm μm Introduce of Material & Behavior in Applications Chipping can be defined as the formation of small notches on the cutting edge and generally occurs when the load at the cutting edge exceeds the strength of the material. Abrasion is characterised by the development of grooves and ridges on the flank of the tool in the direction of sliding. The abrasion resistance of was evaluated on a high silicon aluminium alloy -002 Excellent surface finishes for Aluminum, Copper, Precious Metals, Wood Composites, Plastics DIA Average particle size <2μm -010 High abrasion resistance and fine surface finishes for Aluminum Alloys (<14% i), Copper Alloys, Graphite and Graphite Composites DIA Average particle size 10μm -025 General purpose machining for Aluminum Alloys (>14% i), Metal Matrix Composites, Wear Parts intered Ceramics and Carbides, Bi-Metals (Aluminum, Cast Iron) DIA Average particle High abrasion and impact resistance for Aluminum Alloys (>14% i) Fiberglass, Fiberboard, Wood Laminates DIA Average particle size 30 + Bi-modal size 25μm B-1 B-2

Indexable inserts Wuxi undi Precision Tools Co.,Ltd CC CC CCGW/CCMW CCGT/CCMT hape hape CCGW060201 6.35 2.8 2.38 0.1 CCGT060201 6.35 2.8 2.38 0.1 CCGW060202 6.35 2.8 2.38 0.2 CCGT060202 6.35 2.8 2.38 0.2 CCGW060204 6.

5 Indexable inserts Wuxi undi Precision Tools Co.,Ltd CC CC CCGW/CCMW CCGT/CCMT hape hape CCGW CCGT CCGW CCGT CCGW CCGT CCGW CCGT CCMW CCMT CCMW CCMT CCMW CCMT CCMW CCMT CCGW09T CCGT09T CCGW09T CCGT09T CCGW09T CCGT09T CCMW09T CCMT09T CCMW09T CCMT09T CCMW09T CCMT09T CCGW CCGT CCGW CCGT CCGW CCGT CCGW CCGT CCMW CCMT CCMW CCMT CCMW CCMT CCMW CCMT B-3 B-4

Indexable inserts Wuxi undi Precision Tools Co.,Ltd CP 11 11 55 DC 55 CP W/CP T DC W/DC T hape hape CPGW060202 6.35 2.8 2.38 0.2 CPGW060204 6.35 2.8 2.38 0.4 CPMW060202 6.35 2.8 2.38 0.2 CPMW060204 6.

6 Indexable inserts Wuxi undi Precision Tools Co.,Ltd CP DC 55 CP W/CP T DC W/DC T hape hape CPGW CPGW CPMW CPMW CPGW09T CPGW09T CPGW09T CPMW09T CPMW09T CPMW09T CPGT CPGT CPMT CPMT CPGT09T CPGT09T CPGT09T CPMT09T CPMT09T CPMT09T DCGW DCGW DCGW DCGW DCMW DCMW DCMW DCMW DCGW11T DCGW11T DCGW11T DCGW11T DCMW11T DCMW11T DCMW11T DCMW11T DCGT DCGT DCGT DCGT DCMT DCMT DCMT DCMT DCGT11T DCGT11T DCGT11T DCGT11T DCMT11T DCMT11T DCMT11T DCMT11T B-5 B-6

7 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 55 DP TC 60 DP W/DP T TCGW/TCMW hape DPGW DPGW DPGW hape TCGW TCGW DPMW DPMW DPMW TCGW TCMW TCMW DPGW11T DPGW11T TCMW TCGW DPMW11T DPMW11T TCGW TCGW TCGW TCMW DPGT DPGT DPGT TCMW TCMW TCMW DPMT DPMT DPMT TCGW16T TCGW16T DPGT11T DPGT11T TCMW16T TCMW16T DPMT11T DPMT11T B-7 B-8

8 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 60 TC TP TCGT/TCMT TCGW/TCMW hape hape TCGT TPGW TCGT TCGT TPGW TPGW TCMT TCMT TCMT TPMW TPMW TPMW TCGT TCGT TCGT TCGT TPGT TPGT TPGT TCMT TCMT TCMT TPMT TPMT TPMT TCMT TCGT16T TCGT16T TCMT16T TCMT16T B-9 B-10

Indexable inserts Wuxi undi Precision Tools Co.,Ltd 60 NO hole TP 60 11 11 35 VB 35 5 5 TCGT/TCMT VB W/VB T hape hape TPGN110302 9.525-3.18 0.2 VBGW160401 9.525 4.4 4.76 0.1 TPGN110304 9.525-3.18 0.4 TPGN110308 9.

9 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 60 NO hole TP VB TCGT/TCMT VB W/VB T hape hape TPGN VBGW TPGN TPGN VBGW VBGW VBGW TPMN TPMN TPMN VBGW VBMW VBMW VBMW VBMW TPGX VBMW TPGX VBGT TPGX VBGT VBGT TPMX TPMX TPMX VBGT VBGT VBMT VBMT VBMT VBMT VBMT B-11 B-12

Indexable inserts Wuxi undi Precision Tools Co.,Ltd 35 VC 35 WC VC W/VC T WC W/WC W hape hape VCGW110302 6.35 2.8 3.18 0.2 VCGW110304 6.35 2.8 3.18 0.4 VCGW110308 6.35 2.8 3.18 0.8 WCGW040202 6.35 2.8 2.

10 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 35 VC 35 WC VC W/VC T WC W/WC W hape hape VCGW VCGW VCGW WCGW WCGW WCGW VCMW VCMW VCMW WCMW WCMW WCMW VCGW VCGW VCGW VCGW VCMW VCMW VCMW VCMW VCGT VCGT VCGT WCGW06T WCGW06T WCGW06T WCMW06T WCMW06T WCMW06T WCGT WCGT WCGT VCMT VCMT VCMT WCMT WCMT WCMT VCGT VCGT VCGT VCGT VCMT VCMT VCMT VCMT WCGT06T WCGT06T WCGT06T WCMT06T WCMT06T WCMT06T B-13 B-14

11 Indexable turning inserts Inserts Overview Introduction of Applications Machining Parameter Edge Preparation Application Cases Indexable table C1 C1 C2 C3 C3 C4 C5~C26

Indexable inserts Wuxi undi Precision Tools Co.,Ltd Overview The major application of inserts is high-speed machining of hardened steel, powdered metal,super-alloy, and cast-iron.

As a direct result, a cost of the component can be significantly decreased, resulting in higher productivity as well as cost savings in the total manufacturing operation are successfully achieved.

continuous mode 450/600 Low content, Excellent thermo-chemical with optimum toughness General grade for hardened steels in continuous to interrupted mode Hardened alloy steel and tool steel in

abrasion wear resistancd oft powdered metal in continuous to light interrupted cutting mode Ductile cast iron in continuous to light interrupted cutting mode Material Characteristics Low High 40-70

$5-5 μm 2-10 μm Grain ize 900/950 High content, Excellent fracture toughness and abrasion wear resistance Outstanding performance in turning and milling of cast iron Hard powder metal in continuous to$

12 Indexable inserts Wuxi undi Precision Tools Co.,Ltd Overview The major application of inserts is high-speed machining of hardened steel, powdered metal,super-alloy, and cast-iron. Our inserts are designed and manufactured to provide significantly longer tooling life, uniform surface finish and excellent dimensional control. As a direct result, a cost of the component can be significantly decreased, resulting in higher productivity as well as cost savings in the total manufacturing operation are successfully achieved. 300/500 Low content, Excellent thermo-chemical wear resistance High speed cut for hardened steel and bearing steel in continuous to light interrupted mode High speed cut for ductile cast iron in continuous mode 450/600 Low content, Excellent thermo-chemical with optimum toughness General grade for hardened steels in continuous to interrupted mode Hardened alloy steel and tool steel in continuous to light interrupted mode Ductile cast iron and gray cast iron to interrupted cutting mode Introduce of Material & Behavior in Applications 750 Midium content, Optimum chemical and abrasion wear resistancd oft powdered metal in continuous to light interrupted cutting mode Ductile cast iron in continuous to light interrupted cutting mode Material Characteristics Low High vol% vol% Content μm 2-10 μm Grain ize 900/950 High content, Excellent fracture toughness and abrasion wear resistance Outstanding performance in turning and milling of cast iron Hard powder metal in continuous to severe interruption Hardened steel and tool steel in interrupted cutting mode Turning of tungsten carbide Toughness Behaviour trength/toughness Thermal conductivity Toughness Behaviour also determined by tool edge geometry and severity of machining operation Wear Behaviour trength/toughness Thermal conductivity Wear Behaviour influenced by machining conditions, notably cutting speed and the size of carbides in workpiece material Property/Behaviour in Applications C-1 C-2

Feed ate f(mm/rev) ecommandation >55HC 80~120 0.3~1.5 0.08~0.2 300/500 900 <56HC 80~150 0.5~2.0 0.1~0.

4 450 Work material: Hardened steel,57-62hc,v(m/min)=100,f(m/rev)=0.1, d(mm)=0.

10 times working life increased over other material inserts.

increased productivity, stable shape and dimensions and superior cylindricity in mass production.

3~2.0 0.1~0.3 500,900 Face turning of half shaft HC55-60 20CrNiMoH V(m/min)=170 f=0.22 D(mm)=0.

Work Material &Working Mode chamfer Angle α Chamfer Weight a(mm) Blunt oundness (mm) a Greatly reduced the user s

13 Indexable inserts Wuxi undi Precision Tools Co.,Ltd Machining Parameter Guidelines Work Material Hardened teel Hardness Cutting peed V(m/min) Cutting Depth d(mm) Feed ate f(mm/rev) ecommandation >55HC 80~ ~ ~ / <56HC 80~ ~ ~ /500 Gray Cast Iron HB 500~ ~ ~ ,900 Ductile Cast Iron 200~ ~ ~ Work material: Hardened steel,57-62hc,v(m/min)=100,f(m/rev)=0.1, d(mm)=0.15mm One set of inserts can machined over 500 pcs workpiece, better dimensions and surface roughness control. 10 times working life increased over other material inserts. Cylinder bore 750~1200m/min High speed machining of gray cast iron cylinder bores 750~1200m/min Longer tool life, increased productivity, stable shape and dimensions and superior cylindricity in mass production. olls(chilled Cast Iron) >55 HC 80~ ~ ~ <35 HC 100~ ~ ~0.3 Powdered Metal >35HC 50~ ~ ~ ,900 Face turning of half shaft HC CrNiMoH V(m/min)=170 f=0.22 D(mm)=0.1 Edge Preparation Increased 15% tooling life increased over competitors, at the same working parameter. Work Material &Working Mode chamfer Angle α Chamfer Weight a(mm) Blunt oundness (mm) a Greatly reduced the user s cost teel ~ ~0.02 Cast Iron ~0.5 <0.01 α Interruption Mode ~0.03 Tips: To make sure the maximum strength, it s better to use the inserts with larger corner radius The blade chamfering will avoid the edge not to break during the interrupted cutting Don t use the coolant during the continuous cutting C-3 C-4

14 Indexable inserts Wuxi undi Precision Tools Co.,Ltd CC CC CCGW/CCMW CCGW/CCMW hape hape CCGW CCGW CCGW CCGW CCGW CCGW CCMW CCMW CCMW CCMW CCMW CCMW CCGW09T CCGW09T CCGW09T CCGW09T CCGW09T CCGW09T CCMW09T CCMW09T CCMW09T CCMW09T CCMW09T CCMW09T CCGW CCGW CCGW CCGW CCGW CCGW CCMW CCMW CCMW CCMW CCMW CCMW C-5 C-6

15 Indexable inserts Wuxi undi Precision Tools Co.,Ltd CP 11 CP 11 CPGW/CPMW CPGW/CPMW hape hape CPGW CPGW CPGW CPGW CPGW CPGW CPMW CPMW CPMW CPGW CPMW CPGW CPGW09T CPGW09T CPGW09T CPGW09T CPGW09T CPGW09T CPMW09T CPGW09T CPMW09T CPGW09T CPMW09T CPGW09T CPGW CPGW CPGW CPGW CPGW CPGW CPMW CPGW CPMW CPGW CPMW CPGW C-7 C-8

Indexable inserts Wuxi undi Precision Tools Co.,Ltd CN 55 DC 55 Negative CNGA/CNMA DCGW/DCMW hape CNGA120402 12.7 5.16 4.76 0.2 CNGA120404 12.7 5.16 4.76 0.4 CNGA120408 12.7 5.16 4.76 0.8 CNGA120412 12.

16 Indexable inserts Wuxi undi Precision Tools Co.,Ltd CN 55 DC 55 Negative CNGA/CNMA DCGW/DCMW hape CNGA CNGA CNGA CNGA CNMA CNMA CNMA CNMA CNGA CNGA CNGA CNGA CNMA CNMA CNMA CNMA CNGA CNGA CNGA CNGA CNMA CNMA CNMA CNMA CNGA CNGA CNGA CNGA CNMA CNMA CNMA CNMA hape DCGW DCGW DCGW DCMW DCMW DCMW DCGW11T DCGW11T DCGW11T DCGW11T DCMW11T DCMW11T DCMW11T DCMW11T C-9 C-10

Indexable inserts Wuxi undi Precision Tools Co.,Ltd 55 DP 55 11 55 DN 55 Negative DPGW/DPMW DNGA/DNMA hape hape DPGW070202 6.35 2.8 2.38 0.2 DPGW070204 6.35 2.8 2.38 0.4 DNGA110404 9.525 3.18 4.76 0.

17 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 55 DP DN 55 Negative DPGW/DPMW DNGA/DNMA hape hape DPGW DPGW DNGA DNGA DNGA DPGW DPMW DNMA DNMA DNMA DPMW DPMW DPGW11T DPGW11T DPGW11T DPMW11T DPMW11T DPMW11T DNGA DNGA DNGA DNGA DNMA DNMA DNMA DNMA DNGA DNGA DNGA DNMA DNMA DNMA DNGA DNGA DNGA DNGA DNMA DNMA DNMA DNMA C-11 C-12

18 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 60 TC TP TCGW/TCMW TPGW/TPMW hape hape TCGW TCGW TCGW TPGW TPGW TCMW TCMW TCMW TPGW TPMW TPMW TCGW TCGW TCGW TPMW TPGW TCMW TCMW TCMW TPGW TPGW TCGW TCGW TCGW TPGW TPGW TPGW TCMW TCMW TCMW TPGW16T TPGW16T TCGW TCGW TCGW TPMW16T TPMW16T TCMW TCMW TCMW C-13 C-14

19 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 60 TP No hole TP TPGW/TPMW TPGN/TPMN hape hape TPGW TPGN TPGN TPGW TPGW TPMN TPMW TPMN TPMW TPMW TPGN TPGN TPGW TPGW TPGW TPMN TPMN TPGW TPGW TPGW TPGN TPGN TPGW16T TPGW16T TPMN TPMN TPMW16T TPMW16T TPGN TPGN TPMN TPMN C-15 C-16

Indexable inserts Wuxi undi Precision Tools Co.,Ltd 60 TN 60 35 VB 35 5 Negative TNGA/TNMA VBGW/VBMW hape hape TNGA160404 9.525 4.4 4.76 0.4 TNGA160408 9.525 4.4 4.76 0.8 TNGA160412 9.525 4.4 4.76 1.

20 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 60 TN VB 35 5 Negative TNGA/TNMA VBGW/VBMW hape hape TNGA TNGA TNGA VBGW VBGW VBGW VBGW TNWA TNWA TNWA VBMW VBMW VBMW VBMW TNGA TNGA TNGA TNWA VBGW VBGW VBGW VBGW TNWA TNWA VBMW VBMW VBMW VBMW C-17 C-18

Indexable inserts Wuxi undi Precision Tools Co.,Ltd 35 VC 35 5 35 VN 35 Negative VCGW/VCMW VNGA/VNMA hape hape VCGW160402 9.525 4.4 4.76 0.2 VCGW160404 9.525 4.4 4.76 0.4 VCGW160408 9.525 4.4 4.76 0.8 VNGW160402 9.

21 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 35 VC VN 35 Negative VCGW/VCMW VNGA/VNMA hape hape VCGW VCGW VCGW VNGW VNGW VNGW VNGW VCMW VCMW VCMW VNMW VNMW VNMW VNMW VCGW VCGW VCGW VNGW VNGW VNGW VNGW VCMW VCMW VCMW VNMW VNMW VNMW VNMW C-19 C-20

22 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 90 C No hole P CGW/CMW PGN/PMN hape CGW09T CGW09T CGW09T CMW09T CMW09T CMW09T CGW CGW CGW hape PGN PGN PGN PMN PMN PMN CMW CMW CMW PGN PGN PGN CGW09T CGW09T CGW09T CMW09T CMW09T CMW09T PMN PMN PMN CGW CGW CGW CMW CMW CMW C-21 C-22

Indexable inserts Wuxi undi Precision Tools Co.,Ltd 90 N 90 90 No hole N 90 Negative Negative NGA/NMA NGN/NMN hape hape NGA090304 9.525 4.4 3.97 0.4 NGA090308 9.525 4.4 3.97 0.8 NGA090312 9.525 4.4 3.97 1.

23 Indexable inserts Wuxi undi Precision Tools Co.,Ltd 90 N No hole N 90 Negative Negative NGA/NMA NGN/NMN hape hape NGA NGA NGA NGN NGN NGN NMA NMA NMA NMN NMN NMN NGA NGA NGA NGN NGN NGN NGA NGA NGA NGN NGN NGN NGA NGA NGA NGN NGN NGN NMA NMA NMA NMN NMN NMN NGA NGA NGA NGA NMA NMA NMA NMA NGN NGN NGN NGN NMN NMN NMN NMN C-23 C-24

Indexable inserts Wuxi undi Precision Tools Co.,Ltd WC 90 WN Negative WCGW/WCMW WNGA/WNMA hape hape WCGW040202 6.35 2.8 2.38 0.2 WCGW040204 6.35 2.8 2.38 0.4 WCGW040208 6.35 2.8 2.38 0.8 WCMW040202 6.

24 Indexable inserts Wuxi undi Precision Tools Co.,Ltd WC 90 WN Negative WCGW/WCMW WNGA/WNMA hape hape WCGW WCGW WCGW WCMW WCMW WCMW WCGT06T WCGT06T WCMT06T WCMT06T WCGW WCGW WCGW WCMW WCMW WCMW WCGT06T WCGT06T WCMT06T WCMT06T WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA WNGA WNGA WNGA WNGA WNMA WNMA WNMA WNMA C-25 C-26

β=70-90 Edge formation Chamfer width Chamfer edge Blunt roundness Form of cutting edge Thickness [mm]

β=70-90 Edge formation Chamfer width Chamfer edge Blunt roundness Form of cutting edge Thickness [mm] ule of Insert Code Wuxi undi Precision Tools Co.,Ltd IO designation key for indexable inserts for turning A B C D E H K L C N M A 12 04 08 2 N 010 20 05 CB T 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1