MEGAlife I and MEGAlife II The maintenance free iwis chains

Transcription

1 MEGlife I nd MEGlife II The mintennce free iwis chins MEGlife mintennce free roller nd conveyor chins cn e lied in ll res where ost instlltion luriction is not t ll or only rtly ossile. This is the cse in clen nd dry surroundings or in lictions with difficult luriction ssge. MEGlife mintennce free chins re corrosion resistnt due to nickel-lted rts nd cn e utilized in temerture rnge from 40 u to ll mintennce-free MEGlife roller chins from JWIS hve n extremely high reking nd ftigue strength, which mens even etter oertionl reliility for the customer. The chins offer excetionlly high wer resistnce nd long service life even without re-luriction, keeing downtimes nd servicing requirements to minimum. eending on the customer liction, MEGlife mintennce-free chins re sulied either dry or redy-treted with secil-urose luricnt. MEGlife Highlights: 1 Semless sintered ush mde of mteril secilly develoed for this liction, hrdened nd treted to otimize its triologicl roerties 3 2 Pin with wer-resistnt, friction-otimized coting 3 Semless roller with corrosion-resistnt coting nd geometry otimized on the sinter ush 2 1

2 MEGlife I nd MEGlife II The mintennce free iwis chins PROLEM/INITIL SITUTION Luriction is not t ll or only rtly ossile len & dry surroundings re required ifficult/ostructed luriction ssge ontmintion of mnufcturing outlet nd conveyor rtus due to chin luriction OUR SOLUTION high erformnce, mintennce-free chin with redesigned joints. Innovtive technicl detils which result in n, s yet, unetle service life, even without reluriction. HIGHLIGHTS MEGLIFE I Excellently qulified for norml chin lictions without re-luriction t seeds mounting to mx. 3 m/s Permnently mintennce free under certin conditions Esy to dismntle due to esy rek licle in corrosive environments; recommendle with luriction, if ossile 100 % comtiility with iwis stndrd conveyor chins due to the use of originl iwis ttchments MEGlife conveyor chins with elongted ins re chemiclly nickel-lted ll roller chins re mounted with shouldered ins Environmentlly friendly ecuse luriction is not necessry lso ville s trnsfer chin TF, ower nd free conveyor chin SF or gri chin HIGHLIGHTS MEGLIFE II The solution for fst running chin drives, v > 3 m/s nd/or high lods onsiderly imroved wer resistnce due to secil thermo-chemicl tretment of the ins which influences the hrdness of the surfce nd otimizes herewith the dhesiveness istinctive longer lifetime Pins nd sintering ushes re otimlly djusted to ech other Not recommendle in environments suscetile to corrosion Minly lied s drive chin, s conveyor chin only in excetionl cses t high seeds nd lods For demnding lictions Tril without re-luriction t high seeds. Grhic reresenttion corresonds to iwis test results. Stndrd chins iwis stndrd chins chin elongtion Mintennce free chins MEGlife Lifetime cometitive mintennce free chins MEGlife I MEGlife II Oerting hours hin tye 2

3 USTOMER ENEFITS Excellent wer resistnce even t high seeds nd lods where conventionl mintennce free chins stretch Extremly high levels of ftigue nd reking strength Protected from corrosion due to nickel-lted rts Esy to dismntle, esy rek Temerture rnge from -40 u to +140 Less roduction still-time nd therefore reduced overll mintennce cost MGLIFE chins re clen, dry nd environmentlly-friendly due to sence of excess luriction RES OF PPLITION Pckging & Food Industry Printing Industry Mteril hndling, onveyor systems Textile & lothing Industry Per Mnufcture & ook inding Industry Electronic Industry & ircuit ord Mnufcture Wood, Glss & ermic Industry Medicl technology PROUT RNGE Roller chins ccording to IN 8187 nd IN 8188/NSI 29.1 Roller chins with different ttchments Roller chins with stright side ltes Power nd free conveyor chins Trnfer chins Gri chins Secil conveyor chins nd of course in ll res where re-luriction is not t ll or only rtly ossile. MEGlife mintennce free roller nd conveyor chins cn e lied in ll res where ost instlltion luriction is not t ll or only rtly ossile. 3

4 MEGlife I roller chins omlying with ISO 606 (IN 8187 nd IN 8188) IN ISO no. Pitch ( ) Pitch iwis (N) med. reking strength F Stndrd (N) min. reking re f (cm 2 ) Weight er m q (kg/m) min. Inner link 2 min. g mx. 1 mx. 1) Outer link mx. 1) Roller Pin mx. mx. Trnsverse itch e (5 M) rticle No. Simlex 06-1 G 67 ML* 3/8 9, ,28 0,41 5,72 8,53 8,20 12,90 14,10 6,35 3, L 85 ML 1/2 12, ,50 0,70 7,75 11,30 12,20 16,90 18,50 8,51 4, NSI 40 L 85 ML 1/2 12, ,44 0,60 7,94 11,15 12,00 16,60 17,50 7,95 3, M 106 ML 5/8 15, ,67 0,95 9,65 13,28 14,40 19,50 20,90 10,16 5, M 127 ML 3/4 19, ,89 1,25 11,75 15,62 16,20 22,70 23,60 12,07 5, NSI 60 M 128 ML 3/4 19, ,06 1,47 12,70 17,75 18,00 25,30 26,70 11,91 5, M 1611 ML 1 25, ,10 2,70 17,02 25,45 21,10 36,10 36,90 15,88 8, ulex ML 3/8 9, ,56 0,78 5,72 8,53 8,20 23,40 24,60 6,35 3,31 10, ML 1/2 12, ,00 1,35 7,75 11,30 12,20 30,80 32,40 8,51 4,45 13, ML 5/8 15, ,34 1,85 9,65 13,28 14,40 36,00 37,50 10,16 5,08 16, ML 3/4 19, ,78 2,50 11,75 15,62 16,40 42,10 43,00 12,07 5,72 19, ML 1 25, ,21 5,40 17,02 29,45 21,10 68,00 68,80 15,85 8,28 31, ML 1 1/4 31, ,84 7,36 19,56 29,01 25,40 79,70 82,90 19,05 10,19 36, Trilex 08-3 TR 85 ML 1/2 12, ,50 2,00 7,75 11,30 12,20 44,70 46,30 8,51 4,45 13, TR 106 ML 5/8 15, ,02 2,80 9,65 13,28 14,40 52,50 54,00 10,16 5,08 16, TR 127 ML 3/4 19, ,68 3,80 11,75 15,62 16,40 61,50 62,50 12,07 5,72 19, TR 1611 ML 1 25, ,32 8,00 17,02 25,45 21,10 99,20 100,70 15,88 8,28 31, Simlex/dulex - MEGlife roller chins with stright side ltes 10-1 M 106 ML-GL 5/8 15, ,67 0,95 9,65 13,28 13,90 19,50 20,90 10,16 5, ML-GL 5/8 15, ,34 1,85 9,65 13,28 13,90 36,00 37,50 10,16 5,08 16, M 127 ML-GL 3/4 19, ,89 1,30 11,75 15,62 16,10 22,70 23,60 12,07 5, ML-GL 3/4 19, ,78 2,50 11,75 15,62 16,10 42,10 43,00 12,07 5,72 19, * lso ville in 10 m length (rt ), with stright side ltes 1) iffering dimensions for crnked links If crnked links re fitted, it should e noted tht the reking strength of the chin my e reduced y roximtely 20%. g e 1 2 e 4

5 d MEGlife I conveyor chins with stright ttchment ltes sed on iwis roller chins comlying with IN 8187 IN ISO no. Pitch ( ) 2) Pitch 2) d Simlex chins e 1 ulex chins e 2 Trilex chins e 3 g i l s M Threded insert m mx. She L 85 ML 1) 1/2 12,70 13,0 19,0 4,2 11,6 25,5 39,4 5,4 18,0 1,5 4 5, M 106 ML 1) 5/8 15,875 16,3 24,3 5,2 13,6 30,1 46,6 6,8 24,0 1,6 5 5, M 127 ML 1) 3/4 19,05 19,1 29,1 6,2 15,9 35,3 54,7 7,4 28,0 1,8 5 5, M 1611 ML 1 25,40 24,6 36,6 8,2 25,9 57,8 89,7 10,4 36,2 3,0 6 8,2 She n L 85 ML 1) 1/2 12,70 17,0 23,0 4,2 11,6 25,5 39,4 5,4 12,7 23,6 1,5 4 5, M 106 ML 1) 5/8 15,875 16,3 25,8 5,2 13,6 30,1 46,6 7,5 15,8 31,0 1,6 5 5, M 127 ML 1) 3/4 19,05 18,3 29,0 6,2 15,9 35,3 54,7 9,0 19,0 37,2 1,8 5 5, M 1611 ML 1 25,40 28,45 41,55 8,2 25,9 57,8 89,7 10,35 25,4 47,2 3,0 6 8,2 1) lso for the corresonding dulex nd trilex chins 2) Nominl itch e 1 e 2 e 3 Simlex chins ulex chins Trilex chins STRIGHT TTHMENTS The tyes illustrted re lso otinle for connector nd outer links for finl ssemly nd reir. Fitting ttchments on one or oth sides, on ech outer link or t greter scing is ossile. Other conveying chins nd threded inserts on request I d m I d m I i m M g M g M s s g s with threded insert* with threded insert* with threded insert* *On request 5

6 MEGlife I conveyor chins with ent ttchment ltes sed on iwis roller chins comlying with IN 8187 IN ISO no. Pitch ( ) 3) Pitch 3) c d e 1 Simlex chins f 1 e 2 ulex chins f 2 e 3 Trilex chins f 3 g h i l s M Threded insert m mx. She L 85 ML 1) 1/2 12,70 8,0 4,2 27,6 39,6 41,5 53,5 55,4 67,4 5,4 14,0-18,1 1,5 4 5, M 106 ML 1) 5/8 15,875 9,0 5,2 33,6 49,6 50,1 66,1 66,6 82,6 6,8 18,0-24,0 1,6 5 5, M 127 ML 1) 3/4 19,05 10,0 6,2 41,1 61,1 60,5 80,5 79,9 99,9 7,4 22,6-28,0 1,8 5 5, M 1611 ML 1 25,40 16,0 8,2 53,9 77,9 85,8 109,8 117,7 141,7 10,4 26,0-36,2 3,0 6 8,2 She n L 85 ML 1) 2) 1/2 12,70 9,5 4,2 32,6 44,6 46,5 58,5 60,4 72,4 5,4 16,5 12,7 23,6 1,5 4 5, M 106 ML 1) 2) 5/8 15,875 11,0 5,2 30,6 49,6 47,1 66,1 63,6 82,6 7,5 18,0 15,8 31,0 1,6 5 5, M 127 ML 1) 2) 3/4 19,05 12,0 6,2 35,5 56,9 54,9 76,3 74,3 95,7 9,0 20,5 19,0 37,2 1,8 5 5, M 1611 ML 1 25,40 18,0 8,2 57,7 83,9 89,6 115,8 121,5 147,8 10,4 29,0 25,4 47,2 3,0 6 8,2 onveyor chins 1611 ML nd TR 1611 ML on request 1) lso for the corresonding dulex nd trilex chins 2) ssemly of the ent ttchments lso ossile inwrd over the chin excet when fitted on oth sides to 85 ML, 106 ML nd 127 ML 3) Nominl itch f 1 f 2 f 3 e 1 h e 2 h e 3 h Simles chins ulex chins Trilex chins ENT TTHMENTS The tyes illustrted re lso otinle for connector nd outer link for finl ssemly nd reir. ssemly of the ent ttch- ments with threded insert over the chin fcing inwrds is not ossile. Fitting ent ttchments on one or oth sides on ech outer link or t greter scing is ossile. Other conveying chins nd threded inserts on request I h I h I i h g c s m g c s m g c s m d M d M d M with threded insert with threded insert with threded insert *On request 6

7 MEGlife I conveyor chins with extended ins sed on iwis roller chins comlying with IN 8187 esign esign nd IN ISO no. 1) Pitch ( ) 2) Pitch 2) Inner width Roll dimeter Pin dimeter L 1 I 1 L 2 I 2 I 3 Pin tye,, 08-1 L 85 ML 1) 1/2 12,70 7,75 8,51 4,45 25,5 10,0 40,5 25,0 13, M 106 ML 1) 5/8 15,875 9,65 10,16 5,08 30,0 12,0 48,0 30,0 15, M 127 ML 1) 3/4 19,05 11,75 12,07 5,72 36,0 15,0 51,0 30,0 15, M 1611 ML 1 25,40 17,02 15,88 8,28 53,8 20,0 68,5 35,0 18,0 1) For multile chins on request 2) Nominl itch Other in lengths nd shes on request EXTENE PINS The tyes illustrted re lso ville s connecting links nd outer links for finl ssemly nd reir ( only s outer link). d 2 l 1 L 1 l 2 L 2 1 l 3 L 2 MEGlife I Trnsfer chins sed on iwis roller chins comlying with IN 8187 verticl horizontl 1 h H 1 rticle No. (5 M) h L 85 TF ML ,5 3,1 15, M 106 TF ML ,5 3,1 17, M 127 TF ML ,3 2,9 20, H1 1 7

8 MEGlife II Roller chins omlying with ISO 606 (IN 8187 nd IN 8188) IN ISO no. Pitch ( ) Pitch iwis (N) med. reking strength F Inner link Outer link Stndrd (N) min. ering re f (cm 2 ) Weight er m q (kg/m) min. 2 min. g mx. 1 mx. 1) mx. 1) Roller Pin mx. mx. Trnsverse itch e (5 M) rticle No. Simlex 06-1 G 67 ML-2* 3/8 9, ,28 0,41 5,72 8,53 8,20 12,90 14,10 6,35 3, L 85 ML-2 1/2 12, ,50 0,70 7,75 11,30 12,20 16,90 18,50 8,51 4, M 106 ML-2 5/8 15, ,67 0,95 9,65 13,28 14,40 19,50 20,90 10,16 5, M 127 ML-2 3/4 19, ,89 1,25 11,75 15,62 16,40 22,70 23,60 12,07 5, M 1611 ML , ,10 2,70 17,02 25,45 21,10 36,10 36,90 15,88 8, M 2012 ML-2 1 1/4 31, ,84 7,36 19,56 29,10 26,60 77,00 79,70 19,05 10,17 36, ulex ML-2 3/8 9, ,56 0,78 5,72 8,53 8,20 23,40 24,60 6,35 3,31 10, ML-2 1/2 12, ,00 1,35 7,75 11,30 12,20 30,80 32,40 8,51 4,45 13, ML-2 5/8 15, ,34 1,85 9,65 13,28 14,40 36,00 37,50 10,16 5,08 16, ML-2 3/4 19, ,78 2,50 11,75 15,62 16,40 42,10 43,00 12,07 5,72 19, Trilex ML-2 roller chins on request Simlex NSI roller chins, comlying with IN , mericn stndrd, ISO 606: NSI 40 L 85 ML-2 1/2 12, ,44 0,60 7,94 11,15 12,00 16,60 17,50 7,95 3, NSI 60 M 128 ML-2 3/4 19, ,06 1,47 12,70 17,75 18,00 25,30 26,70 11,91 5, NSI 80 M 1610 ML , ,79 2,57 15,88 22,40 22,80 32,00 33,90 15,88 7, ML-2 conveyor chins on request 1) iffering dimensions for crnked links. If crnked links re fitted, it should e noted tht the reking strength of the chin my e reduced y roximtely 20%. * stright side ltes g e 1 2 e INIVIUL OMPONENTS N ONNETING LINKS 8 Nr. 2 Inner link Stndrd designtion Nr. 3 onnecting link with sring cli Stndrd designtion E Nr. 7 oule crnked link Stndrd designtion Nr. 8 Outer link Stndrd designtion

9 MEGlife conveyor chins Exmles of secil chin designs MEGlife conveyor chin with stright ttchment ltes MEGlife conveyor chin with extendend ins MEGlife conveyor chin with ent ttchment ltes MEGlife conveyor chin with secil ttchment ltes 9

10 MEGlife SFK & SFS mintennce free iwis ower & free conveyor chins PROLEM/INITIL SITUTION Luriction is not t ll or only rtly ossile len & dry surroundings required ifficult/ostructed luriction ssge ontmintion of instlltion nd mteril to e conveyed due to chin luriction OUR SOLUTION Mintennce ower nd free conveyor chin with secil redesigned joint nd trnsort rollers mde of sintered metl technicl innovtion the first genuine min ten nce free ower nd free conveyor chins with light running rollers. HIGHLIGHTS Excellent wer resistnce lso under extreme environmentl conditions Esy to dismntle Reduced overll mintennce cost Less roduction sto nd mchine downtime Environmentlly-friendly due to luriction free chin surfce hins suitle for clen rooms TEHNIL FETURES ry chin surfce nd trnsort rollers orrosion resistnt Trnsort rollers otionl s lstic mteril or steel (stinless steel or nickel-lted) Temerture rnge for use 40 u to +160 (for trnsort rollers mde of steel) iwis MEGlife ower nd free conveyor chins re ville in the new iwis or clssic design in 1/2 inch nd 3/4 inch itch Trnsort rollers mde of sintered metl reduce friction. This leds to reduction of driving ower nd strin on the chin RES OF PPLITION Electronic Industry & ircuit ord Mnufcture Pckging & Food Industry onveyor-equiment Wood, Glss & ermic Industry Medicl Technology nd of course in ll res where reluriction is not t ll or only rtly ossile. lifetime iwis MEGlife SFK & SFS iwis stndrd IPW Stndrd cometitions friction coefficient iwis MEGlife SFK & SFS iwis stndrd chins ometitors stndrd chins omrison: lifetime oerting time of ower nd free conveyor chins without reluriction omrison: coefficient of friction 10

11 MEGlife SFK & SFS hins with offset fitted trnsort rollers esign VR Pitch hin width 4 e imeter Trnort rollers Gewicht (kg/m) Loding ccity er roller (kg) esign VR: offset fitted rollers L 88 SFK-ML 12, ,2 14,50 18,70 16,00 6 0,85 L 88 SFS-ML 12, ,2 14,50 18,70 16,00 8 1,40 M 120 SFK-ML 19, ,70 19,55 29,0 24,0 / 26,0 / 27,0 / 28,0 10 1,8 4 e M 120 SFK-ML 19, ,70 19,55 31,5 24,0 / 26,0 / 27,0 / 28,0 10 1,8 M 120 SFS-ML 19, ,70 19,55 29,0 24,0 / 26,0 / 27,0 / 28,0 15 2,8 M 120 SFS-ML 19, ,70 19,55 31,5 24,0 / 26,0 / 27,0 / 28,0 15 2,8 lssic ower nd free conveyor chins SFK with lstic conveyor rollers SFS with hrdened steel conveyor rollers P esign OS Pitch hine width e 2 mx. 4 mx. esign OS devoid of wshers esign M norml itch onnecting link 2 e 4 Width imeter Trnort rollers Loding ccity er roller (kg) imeter Roller imeter Pin Weight (kg/m) L 85 SFK-ML 12, ,7 7,75 11,3 14,5 7,5 16,0 17,0 18,0 6 8,52 4,45 1,2 L 85 SFS-ML 12, ,7 7,75 11,3 14,5 7,5 16,0 8 8,52 4,45 1,8 M 127 SFK-ML 19, ,5 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 2,3 M 127 SFS-ML 19, ,5 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 3,1 esign M M 127 SFK-ML 19, ,5 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 2,3 M 127 SFK-ML 19, ,0 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 2,3 M 127 SFK-ML 19, ,5 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 2,3 M 127 SFS-ML 19, ,5 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 3,1 M 127 SFS-ML 19, ,0 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 3,1 M 127 SFS-ML 19, ,5 11,75 15,62 19,55 11,0 24,0 26,0 28, ,07 5,72 3,1 11

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