INSTALLATION INSTRUCTIONS

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1 Accessory Application Publication No. INSTALLATION INSTRUCTIONS SADDLEBAGS (Wave key type) P/N 08L70-MKA-A30 After 15 NC700X/XD, NC750X/XD Honda Dealer: Please give a copy of these instructions to your customer. MII Issue Date March 2016 PARTS LIST (7) (1) SADDLEBAGS (Wave key type) Sold separately Do not use the slots. (1) (7) (6) (5) (4) (3) (2) (2) Not used. (6) (8) (9) (10) (11) (12) (13) (5) (4) (3) No. Description Qty No. Description Qty (1) Right saddlebag 1 (2) Left saddlebag 1 (3) Right emblem 1 (4) Left emblem 1 (5) Cam plate 2 (6) Washer 2 (7) Installation Instruction URL 1 SADDLEBAG SUPPORT STAY / REAR CARRIER Sold separately This is necessary depending on the model, and the kit is different for each model. (1) Inner cylinder 1 (2) No.1 tumbler 6 (3) No.2 tumbler 6 (4) No.3 tumbler 6 (5) No.4 tumbler 6 (6) No.5 tumbler 6 (7) No.6 tumbler 6 (8) Sub-lock tumbler A 1 (9) Sub-lock tumbler B 1 (10) Spring (Silver) 13 (11) Stopper tumbler 2 (12) Stopper spring (Black) 2 (13) Grease 1 1 BODY PARTS Sold separately (5) (2) (4) (3) (1) 2016 American Honda Motor Co., Inc. - All Rights Reserved. 1 of 10 No. Description Qty (1) Cylinder body 1 (2) Inner joint 1 (3) Spring plate 1 (4) Washer (Not used.) 1 (5) E-ring MKA-D800

2 TOOLS AND SUPPLIES REQUIRED Long nose pliers Isopropyl alcohol Shop towel Torque wrench TORQUE INFORMATION Refer to the Service Manual for the torque values of the removed parts. MAXIMUM LOADING CAPACITY The weight of the cargo must not exceed the following maximum loading capacity: INSTALLATION As two key cylinders are required, make two cylinders using following procedures. 1. The two sub-lock tumbler types shown are provided. The part has a different slot for each of the two sub-lock tumbler types. As the tumblers are small, keep them in the bag until they are used. SUB-LOCK A SUB-LOCK B Maximum Loading Capacity Right saddlebag 6.0 kg (13.2 lb) Left pannier 6.0 kg (13.2 lb) < Notes regarding the key cylinder > This product is used to assemble a key cylinder matching the motorcycle key by combining six types of tumblers. When this key cylinder is installed in a box or similar equipment, the installed equipment can be operated with the motorcycle key. The stopper tumbler will be used later. Combine six types of tumblers. No.6 No.5 No.4 No.3 No.2 No.1 2. The six tumbler types shown are provided. The part has a different width for each of the six tumbler types. As the tumblers are small, keep them in the bag until they are used. No.6 No.5 No.4 No.3 No.2 No.1 2 of 10

3 3. Install the tumblers and springs (silver) as shown. First install four No.1 tumblers. Note the installed tumbler to below chart. Insert tumblers and springs at the shaded positions. A B D C SPRING SIDE SPRING (Silver) Incorrect. Correct. Position A Position B Position C Position D No.1 tumbler No.2 tumbler No.3 tumbler No.4 tumbler No.5 tumbler No.6 tumbler 3 of 10

4 4. Insert the key as shown. Lightly press down on the tumblers from above, then insert the key. 7. Pull out the projecting tumbler(s). Leave the spring(s) installed. Projecting tumbler. S Press down lightly. S Press down lightly. 5. Confirm that some tumblers are projecting. Mark the positions of the projected tumblers. The positions where tumblers project and the projecting height differ according to the key. 8. Insert a different tumbler(s) at the marked positions. Use a tumbler of the next number up. Projected tumbler. Correct. 6. Press down lightly on the tumbler, pull the key out. The tumbler spring may jump out when the tumbler is not pressed down lightly. 9. Repeat steps 4 to 8, inserting different tumblers at the marked positions until no tumblers are projected. Lightly press down on the tumblers from above, then insert the key. S Press down lightly. S S Press down lightly. 4 of 10

5 10. Install the tumblers and springs (silver) to the reverse side inner cylinder as shown. First install two No.1 tumblers. Insert tumblers and springs at the shaded positions. 11. Use steps 4 through 8 to assemble the reverse side inner cylinder in the same manner. E F 12. Install the sub-lock tumbler as shown. SPRING SIDE Insert sub-lock tumbler and spring at the shaded position. SPRING (Silver) SPRING (Silver) SPRING SIDE SUB-LOCK Note the installed tumbler to below chart. Position E Position F No.1 tumbler No.2 tumbler No.3 tumbler No.4 tumbler No.5 tumbler No.6 tumbler Note the installed tumbler to below chart. Sub-lock tumbler A Sub-lock tumbler B 5 of 10

6 13. Confirm that sub-lock tumbler is not projecting. If the tumbler is projected, change the another sub-lock tumbler and recheck. No projection. 17. Install the stopper tumbler and stopper spring (black) as shown. Insert stopper tumbler and stopper spring at the shaded position. SUB-LOCK No projection. STOPPER 14. Insert the assembled inner cylinder into the cylinder body as shown. Confirm the inner cylinder turns clockwise smoothly. SPRING SIDE STOPPER SPRING (Black) CYLINDER BODY 15. Pull out the inner cylinder. 18. Insert the key as shown. Lightly press down on the tumblers from above, then insert the key. Confirm that the stopper tumbler jumps out. 16. Press down lightly on the tumblers and pull out the key. STOPPER 6 of 10

7 19. Apply grease to the shaded areas as shown. Apply to the inner joint, tumbler and to the outer circumference of the inner cylinder. Only use the supplied grease. 21. Install the inner cylinder by sliding the stopper tumbler along the slide guide while rotating it. If the inner cylinder cannot be inserted, again confirm that no tumblers other than the stopper tumbler have jumped out. Confirm the inner joint area is properly aligned as shown. INNER JOINT GROOVE INNER JOINT CYLINDER BODY GREASE Apply. 20. Install the inner joint into the cylinder body as shown. CYLINDER BODY TAB SLIDE GUIDE STOPPER INNER CYLINDER Push in while turning clockwise. INNER JOINT Align the tab with the small groove. STOPPER INNER JOINT GROOVE (small) 22. Draw out the key and check that the inner cylinder does not come out. 7 of 10

8 23. Install the cylinder body as shown. Only use the supplied grease. Apply grease to the shaded area. How to Install the Emblem 1. Attach the left emblem in the position shown. Repeat on the right side. GREASE Apply. ISOPROPYL ALCOHOL Thoroughly clean the area where the left emblem will be attached. LEFT SADDLEBAG CYLINDER BODY SPRING PLATE Align. E-RING LEFT EMBLEM Remove the adhesive backing before attaching. WASHER CAM PLATE How to Open and Close the Saddlebags 1. Release the lock by turning the key clockwise. SPRING PLATE CYLINDER BODY SIDE 24. Turn the key and check the key lock mechanism as shown. If the key lock mechanism does not function properly, reassemble the key cylinder. 8 of 10

9 2. With the key turned clockwise, raise the plate lock and release it from the lid. PLATE LOCK How to Install the Saddlebags Illustration shows NC700X type, other types are similar. 1. Release the lock by turning the key clockwise. 2. Attach the left saddlebag to the support stay as shown. 3. Open and close the lid with the plate lock released and raised. PLATE LOCK SUPPORT STAY LEFT SADDLEBAG 3. Insert the left saddlebag onto the loop hook of the saddlebag stay as shown. LEFT SADDLEBAG LOOP HOOK PLATE LOCK LID HANDLE LEVER Install the left saddlebag with the handle lever raised. Open or close. 9 of 10

10 4. Lower the handle lever and lock the left saddlebag by turning the key counterclockwise as shown. Turn the key counterclockwise after lowering the handle lever. How to Remove the Saddlebags 1. Remove the saddlebags in the reverse order of installation. HANDLE LEVER LEFT SADDLEBAG 5. Be sure that the handle lever cannot be released and saddlebag is installed securely. The saddlebag can come off while riding if it is not mounted securely. HANDLE LEVER 6. Install the right saddlebag in the same manner as the left side. 10 of 10

INSTALLATION INSTRUCTIONS

Accessory Application Publication No. INSTALLATION INSTRUCTIONS PANNIER CASE (Wave key type) P/N 08L72-MJP-A60 CRF1000L/LD Honda Dealer: Please give a copy of these instructions to your customer. MII 15641