Product Info Applications System Mgt References Competition
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- Alyson Bruce
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1 Product Presentation 1
2 Major aim during the laying period 2
3 More chicks per hen housed Higher hatchability Higher production More chickens per hen housed Greater profit per flock 3
4 1 Optimal use of your floor space Aim: Highest nr. of high quality chicks at lowest cost! 2 Excellent uniformity in feed distribution 3 Separate feeding for hens and cockerels 4 For day old to death and for production only 5 Easy management 4
5 1. Optimal use of your floor space Available feeding space per pan = 207 cm 3 m = 4 x 207 cm = 828 cm = 828 cm 5
6 1. Optimal use of your floor space feeding spaces per pan Chain Round pan KIXoo 45 birds/ 3m 56 birds/ 3m 64 birds/ 3m + 42 % + 14 % 6
7 2. Excellent uniformity in feed distribution 450 gr High capacity filling kg/h high speed: 30 m/min! 300 gr 300 gr 7
8 2. Excellent uniformity in feed distribution All birds receive the same amount of feed at the same time, a few seconds after the system was start up. 8
9 Feed distribution in the pan 2. Excellent uniformity in feed distribution Feed flow 9
10 2. Excellent uniformity in feed distribution Integrated anti swing clamp prevents pan from swinging 10
11 2. Excellent uniformity in feed distribution The unique inner and outer pan design: Prevents feed waste 11
12 2. Excellent uniformity in feed distribution 4 birds B 4 birds A D 4 birds C 4 birds 4 wings: A = B = C = D each bird gets the same feeding space! 12
13 2. Excellent uniformity in feed distribution B A D C A = B = C = D Uniform feed distribution High uniformity flock Higher peak performance More hatching eggs / hens housed 13
14 3. Separate feeding for hens and cockerels Adjustable inner grill allows perfect sex separate feeding regardless the age or breed of the birds. Adjustable in width between mm
15 3. Separate feeding for hens and cockerels Adjustable in height between mm
16 3. Separate feeding for hens and cockerels Easier and more accurate weight control of males More active cockerels Better sperm quality Higher hatchability! 16
17 4. For day old to death and for production only day weeks + 65 weeks Rearing Production 17
18 4. For day old to death and for production only Day old to death Production only Easy access for day old chicks due to a low pan 18
19 4. For day old to death and for production only Special feed windows automatically provide a high feed level during the start period: 19
20 4. For day old to death and for production only Uniform and fast feed distribution during heavy restriction Uniform reared flock ready for production 20
21 5. Easy management Adjuster ring To adjust the feed level in the inner pan To control the eating speed from the birds 21
22 5. Easy management Special control pan with sensor: keeps automatic all pans filled during feeding time until the daily feed ration is completely distributed 22
23 5. Easy management Very simple electric control panel easy to use Only the counter (Ration) Need to be changed - Approved 23
24 5. Easy management Each pan is equiped with a solid hinge Pan stays attached to the grill Easy to clean 24
25 5. Easy management A stainless steel shutt-off slide (optional) makes partial rearing possible 25
26 1 Optimal use of your floor space Aim: Highest nr. of high quality chicks at lowest cost! 2 Excellent uniformity in feed distribution 3 Separate feeding for hens and cockerels 4 Suitable for all in/all out houses 5 Easy management 26
27 Identikit KIXOO Animal info Production All in - All out Number of birds/pan Average age at removal (weeks) Average weight at removal (kg) 3,5 3,5 Density (birds/m²) 5-6,5 5-7 Max daily feed intake (grams/bird) Max. "skip a day" feed intake (grams/bird) 200 (only in rearing phase!) General & technical info Pan: polypropylene (nylon top support) 440 x grams approx 16 grams from 40 tot 50 mm Transport: Material Diameter Average pan content Quantity per feed level Grill spacing width Grill spacing height Material tubes Outside diamter tube Feed amount (s.w. 0,65) Max. pellet diameter mm galvanized steel 44,5 mm 600 grams/meter tube 4 mm CIRCUITS - simultaneous filling Max. auger length House length Auger speed Nr. fill points circuits cap. Kg/h Kw 2 motors: 200m 1-80 m 30 m/min ,37 3 motors: 300 m m 30 m/min 2 2x1300 0,37 STRAIGHT LINES - fast sequential filling Power unit 0,55 kw - 3/4 HP Feed transport capacity 700 kg/hour Max. length of the line 1 pan/tube 150 m 3 phase 50 Hz 2 pan/tube 150 m 560 rpm 3 pan/tube 130 m 4 pan/tube 100 m Suspension points: every 3m - average height: 3,25 m - (*) Based on a specific weight of 0,65 kg/dm³. 27
28 Number of fill points and auger speed House lenght 0 80 m 1 fillpoint 30 m / min m 2 fillpoints 30 m / min. 28
29 General overview breeder production house A broiler breeder house includes: 1. KIXoo feeding circuits for the hens 2. Cockerel feeder line for the cocks 3. Flex-Auger transport system from the feed bin to the weighing unit 4. Flex-Auger feed transport system from the weighing unit to the circuits 5. Weighing unit 6. Central control panel 7. Feed bin 8. SPARKline drinking lines 9. Laying nests and slats 29
30 Feeding space 13 cm/bird 13 cm/bird = = 12 birds/0,75 m 16 birds/pan 14 birds/pan 14 cm/bird 14 cm/bird = = 11 birds/0,75 m 15 birds/pan 13 birds/pan 15 cm/bird 15 cm/bird = = 10 birds/0,75 m 14 birds/pan 12 birds/pan 30
31 Feeding space Feeding space per bird (2 circuits, 6 birds/m²) Oval Minimum 13 cm Maximum 15 cm Round Chain Feeding space (cm/bird) x x x x x x x x x x x x x x x x x x x x x 14 Chain Round pan feeder KIXOO: oval pan feeder 80 x x x x x x x x x x x x x x 16 House dimensions 31
32 Step 1: Determine the required number of pans per house. Maximum = 16 hens per pan Pans required = total numbers of hens = total number of pans 16 32
33 Step 2: Determine the number of feeder circuits per house. House US style: 10 to 13 m wide you require 2-3 feeding circuits Cockerel line Drinking line KiXoo Laying nests Slats 33
34 House European style: 14 to 18 m wide you require 3 feeding circuits Drinking line KiXoo Cockerel line Slats and Laying nests 34
35 Large house: 22 to 26 m wide KiXoo you require 4 feeding circuits Cockerel line Drinking line Step 3: Determine the required type of tube: tube with 4 pans tube with 3 pans combination 3/4 pan Slats and laying nests Choose the type of tubes that fits the required number of pans on all feeding circuits in the house. Roxell KIXoo tubes have a standard length of 3,05 metres (optional 2,90 metres tubes). 35
36 How to configurate your filling FLEX Augers? 36
37 1 1. Total capacity needed circuits = # Fill points x 1300 kg/hour (30m/min) = fill point 37
38 2 FA I 2. Capacity fill FA Total capacity circuits. FA RPM = 2400 kg/h 450 RPM = 3100 kg/h 550 RPM = 3900 kg/h 38
39 3 FA II FA I 3. For mechanical weigher: Capacity FA II Capacity FA I 39
40 In case of electronic weighing (1) Electronic Batch Weighing When Electronic weigher is used in combination with VIToo/KIXoo 30m/min Flex Auger from Flex Auger from Total Nr. of fill points: Bin to Weigher Weigher to fill points 1 FA RPM FA RPM 2 FA RPM FA RPM 3 FA RPM FA RPM 4 2 x FA RPM 2 x FA RPM more then 4 fill points Not possible to weigh during feeding time please use bag hoppers or a day bin 40
41 In case of electronic weighing (2) Bin Weighing (high capacity) 1 or more FA s straight from under the bin to the circuits 41
42 Example 30 m/min FA II FA I 1 3 Mechanical weigher 6,5 T FA II FAI FA II = FA rpm 2 Total cap. FA I 2600 kg/h FA I = FA rpm = 3100 kg/h = 2 x 1300 kg/h = 2600 kg/h 42
43 How to fill circuits longer than 80 meter small bin for daily ration FA Bulk bin Applicable for houses between meters = fillpoint 43
44 Support cone with slide shutt off brooding area cold area standard cone. cone with slide shut off. pans closed during first days. 44
45 Simultaneous filling of all pans: principle 1. QUANTITY OF FEED PER PAN (*) LEVEL AMOUNT OF FEED PER PAN grams grams grams grams grams grams grams grams grams grams grams grams 2. QUANTITY OF FEED IN THE TUBES (*) 600 grams per metre tube (*) Based on mash type feed with a specific weight of 0,65 kg/dm³ 45
46 Simultaneous filling of all pans: principle 3. PRINCIPLE Tube of 3 m with 4 pans. Distance between 2 pans = 75 cm = 450 grams Tube filled with feed. 75 cm = 450 grams High capacity filling kg/h Auger slides simultanuous filling of ALL pans! 300 grams 300 grams 46
47 Capacity is larger than total capicity 47
48 Competition KiXoo: distributes feed better than other breeder pan circuits Feed amount 450 gr / 75 cm pan contents 800 grams pan contents 800 grams 800 grams is larger than 450 grams system runs EMPTY! Roxell system Feed amount 450 gr / 75 cm pan contents 300 grams 300 grams is smaller than 450 grams system & pans stay FULL! = equal feed distribution!!! 48
49 Position of the pan: KiXoo control pan: working principle 4 th pan 49
50 Position of the pan: KiXoo control pan: working principle Manual filling -4-4 Only 1 control pan needed for the house Make sure that all the time a maximum number of birds eat out of the control pan! 50
51 KiXoo control pan: working principle 51
52 KiXoo control pan: working principle 52
53 53
54 54
55 Mr. R. Smaldon in U.K. House: 55 x 12 m 2 circuits KIXoo 4 pans/tube, total 256 pans Birds: ROSS: 3550 females 350 males Product Info Applications System Mgt References Competition 55
56 Mr. R. Smaldon in U.K. Product Info Applications System Mgt References Competition 56
57 Mr. R. Smaldon in U.K. HEN WEEK % Weekly Egg Production Hen Week % Target Hen Week Cum H/E Target Hatching Eggs/Bird/Week Cum Female Daily Feed Gm CUM. HATCH EGGS % Product Info Applications System Mgt References Competition 57
58 Mr. S. Thorpe in U.K. House: 75 x 16 m 3 circuits KIXoo ¾ pan per circuit Total: 462 pans Birds: ROSS: 7400 females 740 males Product Info Applications System Mgt References Competition 58
59 Mr. S. Thorpe in U.K. Product Info Applications System Mgt References Competition 59
60 References Mr. G. Smaldon (UK) Mr. T. Gröne (Germany) Mr. Goossens (Holland) Mr. F. Rys (Belgium) Biet Hahenek (Israël) Goldavis (Hungary) Amado (Spain) Product Info Applications System Mgt References Competition 60
61 Mr. Rocca in Spain 2 houses Product Info Applications System Mgt References Competition 61
62 Mr. D. Van Parijs (Belgium) 1 house Product Info Applications System Mgt References Competition 62
63 42% more feeding space with KiXoo Tube 3 m 4 pans / 16 birds per pan Chain 3 m 15 birds per meter 64 birds 45 birds (21,3 birds per meter) (15 birds per meter) 42% More feediing space with KIXoo! Product Info Applications System Mgt References Competition 63
64 Do pan feeders cause leg problems with breeders? No maximum free space / no barriers!!!! KIXoo = birds can walk between pans Chain feeder = birds jump over trough BARRIER Product Info Applications System Mgt References Competition 64
65 KiXoo Chain feeder CHAIN FEEDER KIXoo KIXoo ADVANTAGE 1 Open feed trough Closed tube No eating during feed transport No injuries 2 Troughs are filled one after another Each pan is filled at the same time with the same amount of feed anywhere in the house No migration of birds = no stress 3 Skip-a-day feeding is a must Every-day feeding is possible Less stress Higher uniformity Chain feeder 3 to 8 minutes! KIXoo instantly! Product Info Applications System Mgt References Competition 65
66 KiXoo Chain feeder CHAIN FEEDER KIXOO KIXoo ADVANTAGE 4 Hand filling the first 2-3 weeks Automatic filling through feed windows No extra labour and no extra feed trays required 5 High troughs Low pan height Chicks can easily reach the feed No extra feed trays required 7-12 cm Product Info Applications System Mgt References Competition 66
67 KiXoo Chain feeder CHAIN FEEDER KIXOO KIXoo ADVANTAGE birds per metre 21,3 birds per metre 42 % more feeding space 15 birds per m = 45 birds per 3 m trough 16 birds per pan = 4 pans per tube 3 m = 64 birds per tube 3 m = + 42 % Limitative factor = shoulder width Product Info Applications System Mgt References Competition 67
68 KiXoo Chain feeder CHAIN FEEDER KIXoo KIXoo ADVANTAGE 7 Trough feeding system Pan feeding system Easy passage 8 Large amount of feed per system Pan with restricted amount of feed (300 grams) HIGH uniformity! 9 Very difficult adjustment of the feed level 12 feed level positions Feed level ring is easy to adjust Better control of feed = less feed wastage 10 Trough space Pan and grill shape Minimal feed wastage 11 Fixed grill size 11 grill-head sizes ard possible (from 40 to 50 mm) Exactly the same amount of feed in each pan Acurate separate sex feeding Easy management Chain feeder = Fixed grill KIXoo = Adjustable grill Product Info Applications System Mgt References Competition 68
69 KiXoo Chain feeder CHAIN FEEDER KIXoo KIXoo ADVANTAGE 12 Metal trough STEVLAN pan (10-year warranty) Better hygiene 13 Suspension is optional Suspension is standard Easy management Easy to clean Product Info Applications System Mgt References Competition 69
70 KiXoo Big Dutchman Repropan Feed supply with chain speed of 27 m / min slow pellets break when falling into the pan Only 7 different grill openings To adjust the grill, you must open the pan labour intensive Product Info Applications System Mgt References Competition 70
71 KiXoo Big Dutchman Repropan Difficult to clean hygiene Bad feed flow Grill is positioned with only a small plastic pin Must be removed with a tool Feed level is difficult to adjust uniformity No feed windows no easy start Product Info Applications System Mgt References Competition 71
72 KiXoo Big Dutchman Repropan Big Dutchman = 57 mm KiXoo = 47 mm = 10 mm Product Info Applications System Mgt References Competition 72
73 KiXoo Choretime Not possible to take pan of the tube Grill setting (no 43 49) complicated Difficult to clean 14 (12) birds per pan Big pan content g Product Info Applications System Mgt References Competition 73
74 KiXoo Choretime Pan edge to heigh for day-olds Choretime = 79 mm KiXoo = 47 mm = 32 mm Product Info Applications System Mgt References Competition 74
75 KiXoo Choretime Difficult to change the grill setting, both in height or width. A tool is needed. Difficult to assemble. Looks complicated. Product Info Applications System Mgt References Competition 75
76 KiXoo Choretime Flat pan = feed waste. = more selective eating Product Info Applications System Mgt References Competition 76
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