INSPECTION CERTIFICATE
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- Blaise Richard
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1 CERTIFICATE NO.: WYYK PAGE: 1/16 DATE: CUSTOMER :BP EGYPT ORDER NO. :EGY-040-NOV06 ITEM NO. 1 SHIPPER :SUMITOMO CORPORATION 057 KEB 6074/3 7P11S COMMODITY :SEAMLESS STEEL TUBING VAM TOP NH WITH REGULAR COUPLING STANDARD :SM-125S VAM SPECIFICATION :TSP-1115RC MILL WORK NO. :WYYK1344 O.D.:7-5/8inch W.T.:52.80lb/ft LENGTH:R-3 QUANTITY:299pcs. TOTAL LENGTH: m MASS:274172kg PRODUCTS PCS. PRODUCTS PCS. J7K J7K HEAT TREATMENT:QUENCHED & TEMPERED CHEMICAL COMPOSITION(%) C Si Mn P S Cr Ni Mo Ti V Nb B *1 *2 *2 *2 *2 *3 SPEC. MIN. R MAX. R J7K5226 L P P J7K5228 L P P *1 R:LADLE & PRODUCT ANALYSIS L:LADLE ANALYSIS P:PRODUCT ANALYSIS *2: X1000 *3: X10000 OTHER:X100 TENSILE TEST YS TS EL YR *1 *2 *3 *3 % % SPEC. MIN. PIPE L B P P MAX. NO. L B P P J7K LBE P P LBT P P LBT P P LBE P P LBT P P LBE P P LBT P P LBE P P LBE P P LBT P P J7K LBT P P LBE P P LBE P P LBT P P TYPE OF SPECIMEN STRIP 1" WIDTH GAUGE LENGTH 2.0" KIND OF YS 0.65% EXTENSION UNDER LOAD *1 DIRECTION L:LONGITUDINAL *2 SAMPLING POSITION B:BASE METAL BT:BASE METAL(TOP) BE:BASE METAL(BOTTOM) *3 UNIT P:ksi
2 CERTIFICATE NO.: WYYK PAGE: 2/16 DATE: IMPACT TEST SPEC. MIN. MAX. MIN. PIPE MAX. NO. J7K J7K F 2V 10x10 *1 *2 *3 *4 (1) (2) (3) AVG. L B E F L B E F L B S % L B S % L BE E F L BT E F L BT E F L BE E F L BT E F L BE E F L BT E F L BE E F L BE E F L BT E F L BT E F L BE E F L BE E F L BT E F *1 DIRECTION L:LONGITUDINAL *2 SAMPLING POSITION B:BASE METAL BT:BASE METAL(TOP) BE:BASE METAL(BOTTOM) *3 CONTENTS OF TEST E:ABSORBED ENERGY S:SHEAR AREA *4 UNIT F:ft lbf % (1):VALUE OF ONE PIECE (2)(3): EACH VALUE OF TWO PIECES AVG:AVERAGE VALUE OF ONE SET (3 PIECES)
3 CERTIFICATE NO.: WYYK PAGE: 3/16 DATE: CORROSION TEST(NACE TM METHOD A:H2S=0.03BAR, INITIAL PH=3.5):ACCEPTABLE THE FOLLOWING OPERATIONS HAVE BEEN CARRIED OUT ON THIS MATERIAL AND WHERE FOUND TO COMPLY WITH THE CALL OFF AND CONTRACT REQUIREMENTS. THE SPECIFIC REQUIREMENTS ARE DETAILED IN THE SPECIFICATION REFERRED TO ON PAGE 1 OF THIS MILL CERTIFICATE. 1) A) VISUAL AND DIMENSIONAL INSPECTION B) VOLUMETRIC ULTRASONIC EXAMINATION FOR WALL THICKNESS, LONGITUDINAL AND TRANSVERSE INDICATIONS.(L2) C) MAGNETIC PARTICLE EXAMINATION OF PIPE END NOT COVERED BY ULTRASONIC EXAMINATION D) FULL LENGTH MAGNETIC PARTICLE EXAMINATION OF PIPE BODY IF REQUIRED BY SPECIFICATION E) ELECTROMAGNETIC EXAMINATION F) RESIDUAL MAGNETISM G) DRIFT TEST (SPECIAL LENGTH:42inch) H) HYDROSTATIC TEST 10000psiX5s I) HARDNESS IF REQUIRED BY SPECIFICATION 2) THIS CERTIFICATION IS IN ACCORDANCE EN
4 CERTIFICATE NO.: WYYK PAGE: 4/16 DATE: HARDNESS TEST(HRC) SPEC. MIN MAX J7K BOTTOM 30.5 A TOP 30.8 A BOTTOM 30.5 A TOP 29.7 A BOTTOM 30.6 A TOP 30.3 A BOTTOM 30.5 A BOTTOM 30.5 A BOTTOM 30.4 A TOP 30.5 A BOTTOM 30.6 A TOP 31.0 A BOTTOM 31.0 A TOP 30.2 A TOP 30.9 A BOTTOM 31.4 A TOP 30.6 A BOTTOM 30.8 A BOTTOM 31.3 A TOP 31.0 A BOTTOM 31.5 A TOP 30.8 A BOTTOM 30.8 A TOP 31.1 A BOTTOM 31.6 A TOP 31.0 A BOTTOM 31.5 A TOP 31.5 A BOTTOM 31.2 A TOP 31.3 A BOTTOM 31.1 A BOTTOM 31.0 A TOP 32.1 A TOP 32.0 A TOP 31.7 A BOTTOM 30.7 A BOTTOM 31.3 A TOP 31.6 A TOP 31.4 A BOTTOM 31.1 A BOTTOM 31.5 A BOTTOM 31.8 A BOTTOM 32.1 A TOP 31.6 A
5 CERTIFICATE NO.: WYYK PAGE: 5/16 DATE: TOP 31.5 A BOTTOM 32.1 A TOP 32.1 A BOTTOM 31.0 A TOP 30.7 A BOTTOM 31.7 A TOP 31.7 A BOTTOM 31.6 A TOP 30.9 A TOP 31.3 A BOTTOM 31.5 A BOTTOM 31.7 A TOP 30.7 A BOTTOM 32.1 A TOP 31.3 A BOTTOM 31.1 A BOTTOM 31.7 A TOP 31.6 A BOTTOM 31.4 A TOP 31.4 A TOP 31.6 A TOP 31.1 A BOTTOM 31.9 A BOTTOM 31.2 A TOP 31.1 A BOTTOM 31.8 A BOTTOM 31.1 A TOP 30.7 A BOTTOM 30.7 A TOP 30.5 A TOP 30.5 A TOP 30.7 A BOTTOM 30.9 A TOP 31.2 A TOP 31.7 A BOTTOM 31.8 A TOP 31.3 A BOTTOM 31.9 A BOTTOM 31.8 A TOP 31.2 A BOTTOM 32.0 A BOTTOM 31.7 A TOP 31.2 A TOP 31.6 A BOTTOM 31.0 A TOP 31.5 A BOTTOM 31.7 A TOP 31.7 A TOP 31.8 A BOTTOM 32.0 A
6 CERTIFICATE NO.: WYYK PAGE: 6/16 DATE: BOTTOM 31.6 A TOP 31.7 A BOTTOM 32.1 A TOP 31.3 A BOTTOM 31.8 A TOP 30.6 A BOTTOM 31.4 A TOP 31.4 A BOTTOM 31.6 A TOP 31.2 A BOTTOM 30.3 A TOP 31.2 A BOTTOM 31.4 A TOP 31.0 A BOTTOM 31.7 A TOP 31.3 A BOTTOM 31.3 A TOP 30.9 A BOTTOM 31.1 A TOP 31.2 A BOTTOM 31.8 A TOP 30.8 A BOTTOM 30.8 A TOP 31.0 A BOTTOM 31.2 A TOP 30.9 A BOTTOM 30.8 A TOP 30.4 A BOTTOM 30.7 A TOP 31.2 A BOTTOM 30.8 A TOP 31.3 A BOTTOM 30.9 A TOP 30.8 A BOTTOM 31.4 A TOP 31.3 A BOTTOM 30.9 A TOP 31.1 A BOTTOM 31.1 A TOP 31.4 A BOTTOM 31.9 A TOP 31.2 A BOTTOM 31.0 A TOP 30.7 A BOTTOM 30.6 A TOP 30.6 A BOTTOM 30.6 A TOP 30.3 A BOTTOM 31.2 A TOP 30.9 A
7 CERTIFICATE NO.: WYYK PAGE: 7/16 DATE: BOTTOM 30.9 A TOP 30.5 A BOTTOM 30.4 A TOP 29.9 A BOTTOM 30.5 A TOP 30.2 A BOTTOM 30.8 A TOP 29.8 A BOTTOM 30.9 A TOP 30.2 A BOTTOM 31.2 A TOP 30.3 A BOTTOM 30.9 A TOP 30.8 A BOTTOM 30.5 A TOP 31.0 A BOTTOM 30.9 A TOP 30.5 A BOTTOM 31.5 A TOP 30.8 A BOTTOM 30.9 A TOP 30.4 A BOTTOM 31.3 A BOTTOM 30.6 A TOP 31.4 A BOTTOM 30.7 A TOP 30.8 A BOTTOM 30.8 A TOP 31.4 A BOTTOM 31.1 A TOP 31.7 A BOTTOM 31.2 A TOP 30.9 A BOTTOM 31.3 A TOP 30.4 A BOTTOM 30.9 A TOP 30.7 A BOTTOM 30.8 A TOP 30.5 A J7K TOP 30.3 A BOTTOM 30.9 A TOP 30.8 A BOTTOM 30.7 A TOP 30.8 A BOTTOM 30.6 A TOP 30.8 A BOTTOM 31.4 A TOP 31.0 A BOTTOM 31.1 A TOP 31.1 A
8 CERTIFICATE NO.: WYYK PAGE: 8/16 DATE: BOTTOM 30.5 A TOP 30.4 A BOTTOM 30.7 A TOP 30.7 A BOTTOM 30.7 A TOP 30.7 A BOTTOM 30.7 A TOP 30.4 A BOTTOM 30.7 A TOP 31.2 A BOTTOM 31.1 A TOP 31.5 A BOTTOM 30.6 A TOP 31.0 A BOTTOM 31.1 A TOP 31.1 A BOTTOM 30.9 A TOP 30.7 A BOTTOM 30.4 A TOP 30.7 A BOTTOM 30.5 A TOP 30.6 A BOTTOM 30.5 A TOP 31.1 A BOTTOM 30.8 A TOP 31.1 A BOTTOM 30.9 A TOP 31.0 A BOTTOM 31.3 A TOP 30.6 A BOTTOM 30.8 A TOP 30.7 A BOTTOM 31.6 A TOP 30.8 A BOTTOM 31.1 A TOP 30.9 A BOTTOM 30.4 A TOP 31.0 A BOTTOM 30.1 A TOP 31.2 A BOTTOM 31.3 A TOP 30.9 A BOTTOM 30.2 A TOP 30.6 A BOTTOM 30.4 A TOP 30.8 A BOTTOM 30.8 A TOP 30.7 A BOTTOM 31.1 A TOP 30.8 A
9 CERTIFICATE NO.: WYYK PAGE: 9/16 DATE: BOTTOM 30.8 A TOP 30.9 A BOTTOM 31.1 A TOP 30.9 A BOTTOM 30.4 A TOP 30.6 A BOTTOM 31.3 A TOP 30.4 A BOTTOM 30.7 A TOP 31.4 A BOTTOM 30.8 A TOP 30.7 A BOTTOM 31.1 A TOP 31.0 A BOTTOM 31.1 A TOP 31.3 A BOTTOM 30.4 A TOP 31.0 A BOTTOM 30.5 A TOP 31.2 A BOTTOM 30.9 A TOP 30.4 A BOTTOM 31.3 A TOP 30.9 A BOTTOM 30.8 A TOP 30.8 A BOTTOM 30.6 A TOP 30.6 A BOTTOM 30.4 A TOP 30.3 A BOTTOM 30.7 A TOP 30.6 A BOTTOM 30.7 A TOP 30.3 A BOTTOM 31.0 A TOP 30.9 A BOTTOM 30.9 A TOP 30.9 A BOTTOM 31.1 A BOTTOM 31.1 A TOP 30.4 A BOTTOM 31.5 A TOP 31.1 A BOTTOM 30.9 A TOP 31.0 A BOTTOM 31.0 A TOP 30.4 A BOTTOM 30.6 A TOP 30.9 A BOTTOM 30.5 A
10 CERTIFICATE NO.: WYYK PAGE: 10/16 DATE: TOP 30.4 A BOTTOM 31.2 A TOP 30.7 A BOTTOM 30.7 A TOP 30.6 A BOTTOM 31.0 A TOP 31.2 A BOTTOM 31.0 A TOP 31.1 A BOTTOM 30.8 A TOP 30.9 A BOTTOM 30.7 A TOP 30.7 A BOTTOM 30.4 A TOP 31.1 A BOTTOM 30.8 A TOP 30.2 A BOTTOM 30.5 A TOP 30.8 A BOTTOM 30.6 A TOP 30.1 A ALL AVG V.A.:VARIATION AVERAGE MAX.-MIN.
11 CERTIFICATE NO.: WYYK PAGE: 11/16 DATE: TEMPERING TEMPERATURE PRODUCTS PCS. (PCS.) HEAT LOT/NO. SETTING TEMPERING TEMPERATURE (DEG.C) J7K J7K J7K J7K J7K J7K J7K TOTAL 299 REMARKS : TEMPERING TEMPERATURE CONTROL RANGE : SETTING TEMPERATURE +, - 10 DEG.C
12 (COUPLING) CERTIFICATE NO.: WYYK PAGE: 12/16 DATE: MOTHER PIPE WORK NO.:WCKK8526 HEAT TREATMENT:QUENCHED & TEMPERED CHEMICAL COMPOSITION(%) C Si Mn P S Cr Ni Mo Ti V Nb B *1 *2 *2 *2 *2 *3 SPEC. MIN. R MAX. R J7K3862 L P P *1 R:LADLE & PRODUCT ANALYSIS L:LADLE ANALYSIS P:PRODUCT ANALYSIS *2: X1000 *3: X10000 OTHER:X100 TENSILE TEST YS TS EL YR *1 *2 *3 *3 % % SPEC. MIN. PIPE L B P P MAX. NO. L B P P J7K LBE P P LBT P P LBE P P LBT P P LBT P P LBT P P LBE P P LBE P P LBT P P LBE P P LBT P P LBE P P TYPE OF SPECIMEN ROUND BAR GAUGE LENGTH 2.0" KIND OF YS 0.65% EXTENSION UNDER LOAD *1 DIRECTION L:LONGITUDINAL *2 SAMPLING POSITION B:BASE METAL BT:BASE METAL(TOP) BE:BASE METAL(BOTTOM) *3 UNIT P:ksi IMPACT TEST SPEC. MIN. MAX. MIN. PIPE MAX. NO. J7K F 2V 10x10 *1 *2 *3 *4 (1) (2) (3) AVG. L B E F L B E F L B S % L B S % L BE E F L BT E F L BE E F L BT E F *1 DIRECTION L:LONGITUDINAL *2 SAMPLING POSITION B:BASE METAL BT:BASE METAL(TOP) BE:BASE METAL(BOTTOM) *3 CONTENTS OF TEST E:ABSORBED ENERGY S:SHEAR AREA *4 UNIT F:ft lbf % (1):VALUE OF ONE PIECE (2)(3): EACH VALUE OF TWO
13 (COUPLING) CERTIFICATE NO.: WYYK PAGE: 13/16 DATE: *1 *2 *3 *4 (1) (2) (3) AVG. L BT E F L BT E F L BE E F L BE E F L BT E F L BE E F L BT E F L BE E F PIECES AVG:AVERAGE VALUE OF ONE SET (3 PIECES) CORROSION TEST(NACE TM METHOD A:H2S=0.03BAR, INITIAL PH=3.5):ACCEPTABLE THE FOLLOWING OPERATIONS HAVE BEEN CARRIED OUT ON THIS MATERIAL AND WHERE FOUND TO COMPLY WITH THE CALL OFF AND CONTRACT REQUIREMENTS. THE SPECIFIC REQUIREMENTS ARE DETAILED IN THE SPECIFICATION REFERRED TO ON PAGE 1 OF THIS MILL CERTIFICATE. 1) A) VISUAL AND DIMENSIONAL INSPECTION B) VOLUMETRIC ULTRASONIC EXAMINATION FOR LONGITUDINAL AND TRANSVERSE INDICATIONS IF REQUIRED BY SPECIFICATION C) MAGNETIC PARTICLE EXAMINATION OF COMPLETED COUPLING D) RESIDUAL MAGNETISM E) HARDNESS IF REQUIRED BY SPECIFICATION 2) THIS CERTIFICATION IS IN ACCORDANCE EN
14 (COUPLING) CERTIFICATE NO.: WYYK PAGE: 14/16 DATE: HARDNESS TEST(HRC) SPEC. MIN MAX J7K TOP 31.1 A TOP 31.1 B TOP 30.5 C TOP 30.9 D V.A. 0.4 V.A. 0.7 V.A BOTTOM 32.0 A BOTTOM 31.7 B BOTTOM 31.8 C BOTTOM 31.7 D V.A. 0.9 V.A. 0.4 V.A TOP 30.6 A TOP 30.9 B TOP 31.2 C TOP 30.7 D V.A. 1.5 V.A. 0.4 V.A BOTTOM 32.1 A BOTTOM 31.4 B BOTTOM 32.1 C BOTTOM 31.8 D V.A. 1.8 V.A. 0.4 V.A TOP 30.6 A TOP 30.7 B TOP 30.7 C TOP 30.6 D V.A. 0.7 V.A. 0.7 V.A BOTTOM 31.8 A BOTTOM 31.5 B BOTTOM 31.6 C BOTTOM 31.8 D V.A. 0.7 V.A. 0.3 V.A TOP 31.0 A TOP 30.7 B TOP 30.9 C TOP 30.4 D V.A. 1.8 V.A. 0.2 V.A BOTTOM 31.2 A BOTTOM 31.4 B BOTTOM 31.5 C BOTTOM 31.4 D V.A. 1.3 V.A. 0.2 V.A TOP 30.7 A TOP 31.9 B TOP 31.7 C TOP 32.1 D
15 (COUPLING) CERTIFICATE NO.: WYYK PAGE: 15/16 DATE: V.A. 3.3 V.A. 0.6 V.A BOTTOM 31.8 A BOTTOM 31.7 B BOTTOM 31.1 C BOTTOM 31.7 D V.A. 1.8 V.A. 0.4 V.A TOP 31.1 A TOP 30.8 B TOP 30.3 C TOP 30.3 D V.A. 0.9 V.A. 0.5 V.A BOTTOM 31.2 A BOTTOM 31.1 B BOTTOM 31.6 C BOTTOM 32.0 D V.A. 1.6 V.A. 0.4 V.A TOP 30.6 A TOP 30.9 B TOP 30.8 C TOP 30.5 D V.A. 0.6 V.A. 0.1 V.A BOTTOM 31.6 A BOTTOM 32.1 B BOTTOM 31.9 C BOTTOM 32.0 D V.A. 1.4 V.A. 0.3 V.A TOP 30.3 A TOP 30.7 B TOP 30.2 C TOP 30.3 D V.A. 1.5 V.A. 0.1 V.A BOTTOM 31.8 A BOTTOM 31.7 B BOTTOM 31.4 C BOTTOM 31.5 D V.A. 0.8 V.A. 0.4 V.A TOP 31.1 A TOP 30.5 B TOP 30.4 C TOP 30.9 D V.A. 0.8 V.A. 1.1 V.A BOTTOM 31.5 A BOTTOM 31.4 B BOTTOM 31.5 C BOTTOM 31.6 D V.A. 1.2 V.A. 0.4 V.A TOP 30.5 A TOP 29.9 B TOP 30.8 C TOP 30.7 D
16 (COUPLING) CERTIFICATE NO.: WYYK PAGE: 16/16 DATE: V.A. 2.8 V.A. 0.1 V.A BOTTOM 31.8 A BOTTOM 31.7 B BOTTOM 31.7 C BOTTOM 31.9 D V.A. 0.5 V.A. 0.3 V.A TOP 30.2 A TOP 30.7 B TOP 31.2 C TOP 30.5 D V.A. 1.7 V.A. 0.3 V.A BOTTOM 30.5 A BOTTOM 30.9 B BOTTOM 30.0 C BOTTOM 30.9 D V.A. 3.0 V.A. 0.2 V.A TOP 30.4 A TOP 30.5 B TOP 30.4 C TOP 30.3 D V.A. 0.5 V.A. 0.3 V.A BOTTOM 31.2 A BOTTOM 31.8 B BOTTOM 31.8 C BOTTOM 31.8 D ALL AVG V.A. 1.8 V.A. 0.4 V.A. 0.3 V.A.:VARIATION AVERAGE MAX.-MIN.
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