WELCOME ELEKTRA INDUSTRIAL CHINA
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1 WELCOME Presentation of EHLEBRACHT Group 1
2 EHLEBRACHT Group Production facilities: in Germany (3x), in Slovakia (1x) and in China (4x) Business divisions: Moulds, Plastics technology and Lighting System 2
3 Ehlebracht Group Global Presence Ehlebracht AG Ehlebracht Berlin GmbH & Co. KG Elektra Industrial China Co., Ltd. ; QingDao Branch Legend: Headquarter Ehlebracht AG Production Site Ehlebracht GmbH & Co. KG Enger Germany Berlin Germany Michalovce Slowakia Elektra Industrial China Co., Ltd. ; NanJing Branch QingDao China Elektra Industrial China Co., Ltd. ; SuZhou Branch Ehlebracht Slowakei s.r.o. NanJing China SuZhou, China ShenZhen China Elektra GmbH Elektra Industrial China Co., Ltd. 3
4 EHLEBRACHT GmbH + Co. KG, Enger Plastic Injection Molding: 32 injection moulding machines: 20 ~ 400 tons -6x T 2K Tool shop: Tools maintenance & repair 4
5 EHLEBRACHT ENGER: products Components for lighting systems Handle for vacuum cleaner BEARING FLANGE FOR IMPACT DRILLING MACHINE 5
6 Example: 2-Component Skid Dynamic Drive Ehlebracht support for the customer: Realization of the silver application in 2K rotary table technique Delivery of the final assembled and tested skid - ready to use Cost benefit of more than 20% compared to the painted solution Technological competence: 2K Rotary table tool and assembly concepts 2K Injection molding Components assembly 6 2. Mai 2013
7 EHLEBRACHT BERLIN GmbH + Co. KG Plastic Injection Molding: 19 injection moulding machines: tons Tool shop: Tools maintenance & repair 7
8 EHLEBRACHT BERLIN: products 8
9 EHLEBRACHT BERLIN: products Single-rinse system washing machine Washing machine door 9
10 Example: Pawl for cable drum Ehlebracht support for the customer: Realization of the full automatic part production (Inserting of the leaf spring by a robot system) Part function (exact catching) by achieving tiny tolerances Technological competence : Injection tools for metal inserts Metal insert injection molding Automatization by robot systems Mai 2013
11 EHLEBRACHT SLOWAKEI s.r.o., Michalovce Plastic Injection moulding: 29 injection moulding machines: tons -6x 2K and 1x 3K Metal processing: tons Tool shop: New tool-making, Tools maintenance & repair 11
12 EHLEBRACHT SLOWAKEI: products Housings for Power Tools 12
13 ELEKTRA GmbH, Enger Luminaries and Lighting-Systems for furniture, retail and shop fitting Engineering and design for above listed business units with the major focus on luminaries and lighting systems 13
14 ELEKTRA GmbH, Enger Furniture Lighting system: Product samples Kitchen Bathroom Retail & shop fitting 14
15 WELCOME Presentation Elektra Industrial China Co.,Ltd. An EHLEBRACHT Holding AG Enterprise 15
16 ELEKTRA Industrial China Co., Ltd. Location Qingdao Location Nanjing Location Suzhou Location Shenzhen 16
17 Elektra Industrial China Co., Ltd. EIC Data + Facts: Foundation in China: 2004 Location: Headquarter in Shenzhen; Branch in Suzhou, Nanjing and Qingdao. Employees: Production area: 46,000 square meters in Shenzhen 43,000 square meters in Suzhou 3,500 square meters in Nanjing 5,000 square meters in Qingdao Services: Plastic injection moulding: 42 injection machines include 1K, 2K and Vertical type which clamp force range from T in EIC Shenzhen 52 injection machines include 1K, 2K and Vertical type which clamp force range from T in EIC Suzhou 6 injection which clamp force range from T in EIC Qingdao Assembly: Component assembly in EIC Shenzhen, Suzhou, Nanjing and Qingdao Tool manufacture: Tool-making in EIC Shenzhen and Suzhou Certifications: IATF16949; ISO13485; ISO 9001; ISO 14001; OHSAS18001; UL; VDE; GS Patents: Invention(19 items); Utility Model(43 items); Design(1 item); Software(1 item) 17
18 EIC Main Customers (Examples) Automotive Appliances / Consumer Medical Industrial 18
19 EIC Tooling Technologies: At our site in China (EIC) own tool shop: Tooling technologies successfully introduced contain of e.g. Stack Molds, Over-Molds, Insert-Molds, 2K-Molds and multi-cavity Molds. EIC tooling capacities are available for injection clamping forces up to 1000ton. Stack Mold For customer: BOSCH- SIEMENS Automotive Mold For customer: Audi-C7 19
20 EIC Products for Industrial (Insert Mold examples) 20
21 EIC Products for Industrial (2K and Overmold examples) 21
22 Experience with most plastic automotive parts (mold & molding) 22
23 EIC Tooling for Automotive Lighting Head Lens & Rear 2k Lens Bezel & Reflector Housing & Support 23
24 EIC Tooling & Molding for Interior parts 24
25 EIC Tooling for Interiors (Armrest and storages) 25
26 EIC Tooling for Thermal System(filter with mesh, frame with grid, tank, tube, etc.) 26
27 EIC Tooling & Molding for Airconditioning, Cable channel, Engine cooling, Mirrors 27
28 EIC Tooling for Connector, Car Charger 28
29 EIC EIC Tooling & Molding for Automotive seating Belt buckles & Connectors Seats adjusting knobs 29
30 EIC Products by Appliances/Consumer (Examples) Control Panel Detergent Dispenser Window Door Kit 30
31 EIC Products by Appliances/Consumer (Examples) Agitator Paddle Water Tank+Fan inlet Adapter Kick Panel + Flap 31
32 EIC Products by Appliances/Consumer (Examples) 32
33 EIC Products for Industrial (Electric tool examples) 33
34 EIC Products by Medical (Examples) 34
35 EIC Factory Tour (ShenZhen) 35
36 EIC Factory Tour (ShenZhen) 36
37 EIC Tooling Shop (ShenZhen) CNC Room MAKINO CNC DMG 5-Axis CNC 37 MAZAK CNC FANUC CNC
38 EIC Tooling Shop (ShenZhen) EDM Room Agiecharmilles EDM Agiecharmilles EDM 38
39 EIC Tooling Shop (ShenZhen) Wire Cutting Room Sodick Wirecutting 39 AgieCharmilles Wirecutting
40 EIC Tooling Shop (ShenZhen) Mold Fitting Machine Depth Drill Gun Machine Mold Fitting area Mold Quality Inspection area 40
41 EIC Tooling Shop (ShenZhen + Suzhou) EIC Yearly Molds Output in Molds in Molds in Molds in Molds in Molds in Molds in Molds in Molds in Molds in New Molds Delivery Distribution 16% Exported to USA 36% Exported to Europe 48% for Local Market and Internal production 41
42 EIC Injection Shop (ShenZhen) 42 sets of injection machines range from 40T to 650T 42
43 EIC Assembly Shop (ShenZhen) (System and Component Assembly Area) 43
44 EIC Assembly Shop (ShenZhen) Silk and Pad Printing Room Lathe Machine Room 44
45 EIC Assembly Shop (ShenZhen) SMT Room 45
46 EIC Suzhou Branch Factory 46
47 EIC Suzhou Branch=>Injection Shop 52sets range from 40T to 1,000T 5 Toshiba(50, 100, 130T), 2 Engel(220T 2K, 80T Vertical) 47
48 EIC Suzhou Branch=>Injection Shop 100,000 Level Clean Injection Room 48
49 EIC Suzhou Branch Factory=>Central Material Supply System 49
50 EIC Suzhou Branch Factory=>Assembly Shop (System and Component Assembly Area: 4000 m²) 50
51 EIC Suzhou Branch Factory=>Assembly Shop 51
52 EIC Suzhou Branch Factory=>Tooling Shop FANUC CNC AgieCharmilles and SODICK Wirecut 52
53 EIC Suzhou Branch Factory=>Tooling Shop 53
54 EIC NanJing Branch Factory (J.I.T. Delivery to B/S/H (BOSCH / SIEMENS) =>Production & Stock Area: 3500 m²) 54
55 EIC NanJing Branch Factory (Two Washing Machine Window Door Kit assembly production line) Assembly line 55
56 EIC NanJing Branch Factory (100% Automatic Quality Control) 56
57 EIC NanJing Branch Factory J.I.T. Deliver directly to BOSCH / SIEMENS Assembly Line; Logistic: Supermarket Concept 57
58 EIC QingDao Branch Factory Production & Stock Area: 5000 m²(injection and Components Assembly) 58
59 EIC QingDao Branch Factory Production & Stock Area: 5000 m² (Injection and Components Assembly) 59
60 EIC Logistics 60
61 EIC Quality Control 3D Measuring Instrument 3D Scanner (GOM ATOS III TS) Color Aberration Instrument 61
62 EIC Quality Control Spectrometer ( RoHS measuring instrument) Metallographic Specimen Meter Melt Flow Index tester X-ray Meter Thickness Meter Glossy meter 62
63 EIC Quality Control Moisture analyzer PH meter Salt Mist Test Machine High Voltage Tester Frictionometer Standard light booth 63
64 EIC Quality Control LED Combined Spectrum Analysis Meter Illuminometer Temperature&Humidity Chamber Flame Retardant Tester Muffle Furnace Ash Tester Height Gauge Hardness Teste r 64
65 EIC Quality system IATF16949 ISO9001 OHSAS18001 ISO14001 ISO
66 Contact us You are interested in our products? You have questions regarding our company? Please let us know. We look forward to receive your message! Here you can find our contact details: EIC Shenzhen Headquarter Address: 中国广东省深圳市宝安区福海街道塘尾社区凤塘大道 604 号德仕主厂房 EIC Building, No.604, FengTang Avenue, FuHai Town, BaoAn District, ShenZhen City, GuangDong Province, PRC. Postcode: Phone: Fax: Website: Thank you! 66
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