Series -KG Stainless One-touch fittings Construction Guide Collet Chuck Large retaining force as large retaining force while holding force is increased by the collet. elease button (White) Light force for removal When the fitting is removed from the, the chuck and collet are released,thus preventing them from biting into the tube excessively. otary actuator Seal Can be used for a wide range of pressures from a low vacuum up to a pressure of 1.0 Pa The use of a special profile ensures sealing and reduces resistance when the tube is inserted. Stainless specifications applicable to corrosive environments Stainless steel 3 adopted for metal elements Suitable for use in CT production lines where contact with copper must be avoided, food processing machines where water or salt water splashes and clean room where discoloration of copper material and corrosion must be avoided. Tubing Tubing material Tubing O.D. Specifications ounting section Thread Nut section Seal (Thread portion) Grease Particle generation grade (efer to front matter pages to for details.) Tubing Body (White) O-ring Stud when piping in a confined space The body and threaded portion can rotate. Polyurethane,,,,, 1 Fluid Air, Water aximum operating pressure 1.0Pa Operating vacuum pressure 0 kpa Proof pressure Ambient and fluid temperature 3.0Pa 5 to 0 C, Water: 0 to 0 C (No freezing) JIS B 0203 (Taper thread for piping) JIS B01 Class 2 (etric fine thread) Note 2) With seal or none Fluorine grease Grade 3 for general industrial water. Please consult with SC if using for other kinds of fluid. Also, the surge pressure must be under the maximum operating pressure. Note 2) Suffix "S" to the part number, if w/ seal is desired. control Principal Parts aterial Body Stud Chuck Guide Collet, elease button Seal, O-ring Stainless steel 3, PBT Stainless steel 3 (Thread portion) Stainless steel Stainless steel, Stainless steel 3, PO PO NB 3
Stainless One-touch fittings -KG ex. socket head male connector -KGS Internal hex. allows thread connection by using an allen wrench for confined spaces. Bulkhead union -KGE through a panel. Universal male elbow -KGV Extended male elbow -KGW Basically, it is used together with male elbow. Different point is that it is used for fittings to avoid from interfering with each other by making the piping twolevel. Universal male elbow allows thread connection by using a socket wrench for confined spaces. Bulkhead connector -KGE Use to connect male thread and tube through a panel. ale connector -KG Use to pipe in the same direction from female thread.ost general style. ale elbow -KGL Use to pipe at right angles to female thread. ost general style. ale branch tee -KGT Use to branch line from female thread in both 90 directions. Female connector -KGF Use to pipe from male thread such as pressure gauge. Union elbow -KGL at right angles. Union tee -KGT in both 90 directions. Straight union -KG in the same direction. Plug-in elbow -KGL Use to change by 90 in a tube fetching direction from Onetouch fittings. Different diameter tee -KGT with size down in both 90 directions. Different diameter straight -KG Use to connect different size tubes. ale delta union -KGD Use to branch line in 90 direction from female thread. ale run tee -KGY Use to branch line in the same direction from female thread and in 90 direction. ale branch connector -KGLU Use to branch line at right angles to female thread. Delta union -KGD Use to branch line in triple 90 direction. Different diameter double union "Y" -KGUD Use to four-branch line in the same direction. Branch union elbow -KGLU Use to branch line at right angles. Delta branch -KGUD Use to four-branch line in the same direction from female thread. Union "Y" -KGU Use to branch line in the same direction.
Stainless One-touch fittings -KG Different diameter union "Y" -KGU in the same direction, reducing the size of tubes. Plug-in reducer -KG Use to change size of One-touch fittings. Tube cap -KGC Use to plug unused. Branch "Y" -KGU Use to branch line in the same direction from the female thread. otary actuator ale connector: -KG threads threads 1 D L A area x 0. -KG0-.9.7 2. 1 -KG0-01 1 9 1 1 -KG0-02 1.5.5 1 x 0. 1 1 -KG0- -KG0-01 -KG0-02 1..5 1.7 1.5.5. 3.3 1 1 3 -KG0-03.5 1 -KG0-01 2 2 1 1 -KG0-02 2.5 20.5 1.5 1.0 3 1 -KG0-03 -KG-01.5 2 2 1 -KG-02 33.5.5 29.5 3 -KG-03 29.5 1 2 -KG-0 53 1 -KG-02 3.5 2.5 2 3 -KG-03.5.1 3 1 2 -KG-0 51 3 -KG1-03 39.5 33 1 2 1 25 2 -KG1-0.5.5 0. 7 D indicates the maximum diameter. control exagon socket head male connector: -KGS threads threads D Note ) L A area x 0. 1 x 0. -KGS0- -KGS0-01 -KGS0-2.5 3 2.5 9. 1.7.5. 1..7 1.5 3. 2.7 3.3 1 -KGS0-01. 20 9.9 9 2 1 -KGS0-02. 1.0 1 -KGS0-01 5 2 2 1 -KGS0-02 1 25.5.5 1.5 1.2 3 -KGS0-03.5.5 2 1 -KGS-01 5 2 1.2 1 1 -KGS-02.5.5 3 -KGS-03 2. 1 2 -KGS-0 2 20 1 -KGS-02 33.5.5 3 -KGS-03 29.5.5 1 1 2 -KGS-0 2 20 D indicates the maximum diameter. 5
Stainless One-touch fittings -KG Female connector: -KGF threads c D 1 L1 L2 area 1 -KGF0-01 1 1 -KGF0-02 31 1 1 1 3 1 1 3 -KGF0-01 -KGF0-02 -KGF0-03 -KGF0-01 -KGF0-02 -KGF0-03 1 1 1.5 31 33.5 29 32.5 33.5 1 1.5. 1.0 25 2 2 1 -KGF-02 3.5 1 29.5 3 -KGF-03 3.5 1 -KGF-02 3 1 3 -KGF-03 37.1 31 1 2 -KGF-0 2 1 1 52 D indicates the maximum diameter. Straight union: -KG 2- D L area -KG0-00. 32.5 1 3 -KG0-00. 3.5. -KG0-00.2 3.5 1.5 1.0 -KG-00 1.5 2.5 29.5 -KG-00 20.9.5.1 1 D indicates the maximum diameter. Different diameter straight: -KG a b D L 1 2 area a b -KG0-0. 3.5 1 5 -KG0-0.2 3.5 1.5. -KG0-1.5 2 1.5 1.0 -KG- 20.9.5 29.5 1 D indicates the maximum diameter. ale elbow: -KGL threads threads D1 D2 L1 L2 A area x 0. -KGL0-7 9.3..7.3.7 3.5 2.7 1 -KGL0-01. 1 1.2 1 -KGL0-02 1 2 25 x 0. -KGL0-7. 1.1 1.7..5 3.5 3.2 1 -KGL0-01 25.5 1 -KGL0-02 1. 20.5 9.0 3 -KGL0-03 29 29 33 1 -KGL0-01 2.5 2 1 -KGL0-02 1.2 2.5 1.5 1.9 3 -KGL0-03.5 31.5 1 -KGL-01 32 1.9 25 1 -KGL-02 33 2 1.5 2.5 3 -KGL-03 32 3.5 25.0 3 1 2 -KGL-0 3 37 3 1 -KGL-02 31.5 2 3 -KGL-03 20.9 2.5 33 37 39.7 3 1 2 -KGL-0 37 39.5 5 1 3 -KGL1-03 3.5 59. 1 2.5 20.9 3 25 1 2 -KGL1-0 1 70. 5 D1 indicates the maximum diameter.
Stainless One-touch fittings -KG ale branch connector: -KGLU threads x 0. -KGLU0-1 -KGLU0-01 1 -KGLU0-02 1 x 0. -KGLU0-1 -KGLU0-01 1 3 1 1 3 -KGLU0-02 -KGLU0-03 -KGLU0-01 -KGLU0-02 -KGLU0-03 1 1 -KGLU-02 3 -KGLU-03 1 2 1 3 -KGLU-0 -KGLU-02 -KGLU-03 1 2 -KGLU-0 D L1 L2 L3 A P Q1 Q2 area.1 2 29.5 25.5. 1.5 2.5 32.5 1. 1.5.1.5 3 2.5 33 29.5.3. 29.5 3 32. 20.5 33 39.5 33.5.0 1.5 3 1.5 3.2 2 37.5 3.5 1.5.2 2.5 1 1.2 3 5.5 39 0 9.5 3.5 1 1.5 1 50.5 1.5 2 1 29.0 2.5 5 5.5 2.5 53 7 57 20.9 29 3.5 5 7.5 20.9 1 5.2 5.5 57 9 5 D indicates the maximum diameter. otary actuator threads control Universal male elbow: -KGV threads x 0. 1 x 0. 1 1 1 1 3 1 3 3 1 2 -KGV0- -KGV0-01 -KGV0- -KGV0-01 -KGV0-02 -KGV0-01 -KGV0-02 -KGV0-03 -KGV-02 -KGV-03 -KGV-03 -KGV-0 1 1 D1 D2 L1 L2 L3 A. 9. 20.5 1.5. 1.5 2.5.5 1 9..5 1.5.. 2 1.5 2.5.5.3.5 1.5 31 25.2..5 2.5 2.5 2.5 1.5 31.5 25.5 1.5 20..5 20.5 3.5 1.5 20. 31.5.5 29.5 20.5 3.5 20.9 25.2 3 3.5 32 25 1.5 33.5 area 2.9 3. 5.9.2 1.3 20.3. 1 7 2 2 7 0 9 3 0 D1 indicates the maximum diameter. 7
Stainless One-touch fittings -KG Union elbow: -KGL 2- L Q D area -KGL0-00. 1.5 1.2 -KGL0-00. 20 5.3 9.0 -KGL0-00.2 1.5 1.9 -KGL-00 1.2 2.5. 25.0 -KGL-00 20.9 2.5 7.5 39.7 1 -KGL1-00 2.5 3 25 70. 29 D indicates the maximum diameter. 2 Branch union elbow: -KGLU D L1 L2 Q1 area -KGLU0-00. 1.5 2 1.5 1..1 -KGLU0-00..5 20.5..0 -KGLU0-00.2 2 32 2.5 1 1.5.2 1.2 -KGLU-00 1.5 3.5 2 1 1.5 29.0 25 -KGLU-00 20.9 29 0 1 20.9 5.2 32 D indicates the maximum diameter. Q2 P 3- Plug-in elbow: -KGL fitting size d area D1 D2 L1 L2 A -KGL0-99. 1 25 1.5 1.2 -KGL0-99. 20.5 9.0 -KGL0-99.2.5 31.5 1.5 1.9 1 -KGL-99 -KGL-99 1.5 20.9 1 1 25.5.5 37.5.5 2 25.0 39.7 25 2 D1 indicates the maximum diameter. fitting size d
Stainless One-touch fittings -KG Extended male elbow: -KGW threads D1 D2 L1 L2 A area x 0. -KGW0-32 3.0 1 -KGW0-01. 1 37.5 3.5 1.0 1 -KGW0-02 1 3.5 2.5 3 x 0. -KGW0-.5 33.5 3.0 1 -KGW0-01 0 2.5 2. 20 1 -KGW0-02 1.5. 1 3 -KGW0-03 7 1 1 -KGW0-01 -KGW0-02 1.2 3.5 9.5 7 51 1.5 1.2 7 3 -KGW0-03 51.5 52.5 7 1 -KGW-02 5.5 59.5 3 -KGW-03 1.5 2.5 5.5 1. 7 1 2 -KGW-0 5 1 -KGW-02 57.5 2 3 -KGW-03 20.9 2.5 59.5 3.5 37.7 7 1 2 -KGW-0.5 17 D1 indicates the maximum diameter. otary actuator ale branch tee: -KGT 2- threads 2- threads D1 D2 L1 L2 A area x 0. -KGT0-7 9.3..7.3.7.5 3.5 1 -KGT0-01. 1 1.1 1 -KGT0-02 1 2 25 x 0. -KGT0-7. 1.1 1.7..5.5. 1 -KGT0-01 25.5 1 -KGT0-02 1. 20.5.0 20 3 -KGT0-03 29 29 3 1 1 -KGT0-01 -KGT0-02 1.2 2.5 2.5 2 1.5 1.2 1 3 -KGT0-03.5 31.5 3 1 -KGT-01 32 31 1 -KGT-02 33 29 3 1.5 2.5 29.0 -KGT-03 32 3.5 39 1 2 -KGT-0 3 37 1 -KGT-02 31.5 31 3 -KGT-03 20.9 2.5 33 37 5.2 1 1 2 -KGT-0 37 39.5 1 3 -KGT1-03 3.5 59. 1 1 2.5 20.9 3 25 2 -KGT1-0 0.5 D1 indicates the maximum diameter. control Union tee: -KGT 3- D L Q area -KGT0-00. 1.5 1. 7 -KGT0-00. 20 5.3. -KGT0-00.2 1.5.7 -KGT-00 1.5 2.5. 2. 25 -KGT-00 20.9 2.5 7.5 5. 29 1 -KGT1-00 2.5 3 25 70. 0 D indicates the maximum diameter. 9
Stainless One-touch fittings -KG Different diameter tee: -KGT b a D1 D2 L1 L2 Q 1 2 area a b -KGT0-0...5 1.5 1.5 5 -KGT0-0.2..5 20 5.3 1.5 1. -KGT0- -KGT- 1.5 20.9.2 1.5 2.5 2.5 2.5. 1.5.2.5 1 D1 indicates the maximum diameter. a ale run tee: -KGY 2-2- threads D1 D2 L1 L2 A L3 area x 0. -KGY0-7 9.3..7 1. 25..7.5 3.5 1 -KGY0-01 3. 1 1. 1 -KGY0-02 1 2 3 x 0. -KGY0-7..1 1.7.1 2.7.5.5.5 1 -KGY0-01 39 1 -KGY0-02 1. 20 1. 20 3 -KGY0-03 29 2.5 3 1 -KGY0-01 2.5 3.5. 1 1 -KGY0-02 1.2 2.5 5.5 1.5.7 3 -KGY0-03.5 7 3 1 -KGY-01 9.5 31 1 -KGY-02 50.5 29 3 1.5 2.5 2. -KGY-03 32 52 39 1 2 -KGY-0 3 5.5 1 -KGY-02 31 53.5 31 3 -KGY-03 20.9 2.5 33 55 5. 1 1 2 -KGY-0 37 57.5 1 3 -KGY1-03 3 5.5 1 1 2.5 20.9 3 25 2 -KGY1-0 1 7 9.9 D1 indicates the maximum diameter. threads ale delta union: -KGD 2-2- D L1 L2 A Q area x 0. -KGD0-2 25.5.3 1 -KGD0-01. 1.5 2.5.5 1.7.0 1 -KGD0-02 1.5 x 0. -KGD0-2 2.5.3 1 -KGD0-01 29 31.5 1. 20.5 9.9 1 -KGD0-02 1 32.5 33.0 3 -KGD0-03 threads 3.5 3.5 3 1 -KGD0-01 33.5 37 2 1 -KGD0-02.2.5 3.5 3 1.5.1 1.2 3 -KGD0-03 37.5 3.5 1 -KGD-02 39.5 3 39 3 -KGD-03 1.5 2.5 0.5 3.5. 29.0 0 1 2 -KGD-0 5 2 1 -KGD-02 2.5 55 3 -KGD-03 20.9 2.5 3 7.9 5.2 5 1 2 -KGD-0.5 3 threads D indicates the maximum diameter. 50
Stainless One-touch fittings -KG Delta union: -KGD 3- O.D. D L area -KGD0-00. 1.5.7 1.1 5 -KGD0-00. 20.5 9.9.0 7 -KGD0-00.2.5.1 1.5 1.2 -KGD-00 1.5 2.5. 29.0 -KGD-00 20.9 2.5.9 5.2 2 D indicates the maximum diameter. Q otary actuator Branch "Y": -KGU 2- threads 2- O.D. -KGU0- -KGU0-01 x 0. 1 1 -KGU0-02 1 x 0. -KGU0-1 -KGU0-01 1 3 1 -KGU0-02 -KGU0-03 -KGU0-01 1 1 -KGU0-02 3 -KGU0-03 1 -KGU-02 3 -KGU-03 1 2 -KGU-0 1 -KGU-02 3 -KGU-03 1 2 -KGU-0 D 1.5 20.9 L A 39.5 3. 2. 3 1 0 2.5 39 5.5 1.5.. 9 3 51.5 52.5.5.2 55.5.2 1.5 5.5 1 2 5.5 5.5.5 P 1.5 9.5 50 55 55.5 57 5.5 20.9 59 0.5 area 2.2.2 2.2..7 2. 5. 20 3 0 5 32 0 5 D indicates the maximum diameter. control Double branch: -KGUD threads - O.D. 1 -KGUD0-01 1 -KGUD0-02 1 1 -KGUD0-01 1 -KGUD0-02 D1 D2....2 L 3.5 7 50.5 53.5 I A Q 39.5 9.7 1 2.5.7 7.5 1 P.. area.2. 25 29 D indicates the maximum diameter. threads 51
Stainless One-touch fittings -KG Union "Y": -KGU O.D. D L1 -KGU0-00. 3 1. 9.7 1 -KGU0-00. 37 20..7 -KGU0-00.2 2.5 2.5.2.7 1.5 -KGU-00 1.5.5 1.5 1.1 -KGU-00 51 20.9 1.1 L2 area.2..7 2. 7 9 1 20.9 5. D indicates the maximum diameter. P Q 3- Different diameter union "Y": -KGU a a D1 D2 L1 L2 P Q 1 a b -KGU0-0.. 1. 9.7 1 area.2..7 2. -KGU0-0..2 39.5 20..7 1.5 -KGU0-.2 1.5 5 2.5.2.7 1.5 1 -KGU- 1.5 20.9 9.5 1.5 1.1 D1 and D2 indicate the maximum diameter. 2 b Different diameter double union "Y": -KGUD D1 D2 L1 L2 P I Q 1 a b -KGUD0-0...5 1.2. 9.7 1 -KGUD0-0..2 0.5 20.3. 2.7 2 1.5 area.2. D1 and D2 indicate the maximum diameter. - a b Plug-in reducer: -KG fitting size d O.D. fitting size d 1 1 D L A -KG0-0 -KG0-0 -KG0- -KG0-0 -KG0-0 -KG0- -KG0- -KG0- -KG0- -KG- -KG-1 -KG-1....2.2 1.5 20.9 20.9 area 3.5.5 1. 3.5 1 1 2.0 39.5 1.5 3.3 37 3 37 2.5 1.5 39.5. 3 2 20.7 1.0 20 1.5 1.0 2..5 32. 33 50.5 25.5 2. 2 50.5 25.5 3.7 37 D indicates the maximum diameter. 52
Stainless One-touch fittings -KG Bulkhead union: -KGE ounting plate thickness mm or less O.D. T () area. 1.0 29.5 -KGE0-00 x 1 1 32.5 1 2 -KGE0-00 1 x 1 3.5 33 -KGE0-00 1 x 1 3 1.5 52 -KGE-00 20 x 1 2 2.5 70 -KGE-00 x 1.1 90 1 -KGE1-00 2 x 1.5 32 51 29 25 0. 5 L ounting hole otary actuator Bulkhead connector: -KGE ounting plate thickness 7 mm or less threads area 1 2 ounting O.D. T () L1 L2 c hole 1 -KGE0-01 1.5 x 1 1 1 -KGE0-02 31 1 1 -KGE0-01 2 1 -KGE0-02 1 x 1 31.5. 3 -KGE0-03 33.5 1 -KGE0-01.5 7.5 1 -KGE0-02 1 x 1 33 1.5 1.0 3 -KGE0-03 1 -KGE-02 3.5.5 20 x 1 2 3 -KGE-03 3.5 1 29.5 3 -KGE-03 37 1 x 1 1 2 2 -KGE-0 1 1.1 1 3 -KGE1-03 0 1 2 x 1.5 1 32 2 -KGE1-0 1 29 25 0. 1 29 2 53 7 92 59 7 2 Tube cap: -KGC L D -KGC0-00. 1 3 -KGC0-00. 1.5 3 -KGC0-00.2 20.5 1.5 -KGC-00 1.5 -KGC-00 20.9 2 1 -KGC1-00 2.5 2 25 D indicates the maximum diameter. control 53