EX3 Stepper-Motor Driven Electronic Expansion Valve Technical Data

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1 The Emerson EX3 is an electronically operated expansion device that provides precise control of refrigerant flow and system superheat. The EX3 employs a high resolution, linear stepper motor in conjunction with a built-in solenoid to provide positive closure in the event of power interruption. The unique features and capacity range of the EX3 make it an appropriate solution for commercial refrigeration such as supermarket cases and walk-in units. The take-apart construction provides full field serviceability and allows access to the internal strainer and pin and orifice assembly. The EX3 also employs an IP67 design, allowing operation in icy and wet environments. The EX3 is designed to be compliant with Dixell case controllers and dedicated driver modules, such as the XM678 and XEV22, as well as compatible 3rd-party controllers. Features: Stepper-motor driven (650steps) Positive shut off function eliminates the necessity of a separate solenoid valve, or any external energy storage device such as UPS, battery, or capacitor. IP67 (with appropriate optional plugs) Long life, high reliability Full field serviceability: - Field exchangeable capacity (8 sizes, up to 4.06ton, R-404A) - Field exchangeable mesh screen (100 mesh) Three different voltage solenoid coils available (230VAC,120VAC, 24VAC) Applicable to all common refrigerants (HCFC, HFC) Available with ODF connections (3/8 X 1/2 ) Nominal Cooling Capacity: (Tons) EX EX EX EX EX EX EX R-404A R-134a R R-407F R R-410A The nominal capacity is based upon the following standard conditions per ARI: Evaporating Temperature Temperature 40 0 F(4.4 0 C) F(38 0 C) FC-TD/EX3 (9/14) 1

2 Valve : Flow Characteristic Uni-flow, Linear MWP 500 Psig (34.5bar) MOPD 360 Psig (24.8bar) o Refrigerant: -58 ~167 F (-50 ~75 C) Temperature Range o Storage: -22 ~149 F (-30 ~65 C) o Ambient: -58 ~122 F (-50 ~50 C) Seat Leakage 16 SCCM (140psi) Vibration 4 g Weight 1.7 Lbs. (with solenoid coil and stepper motor) Mesh Size 100 Mesh Protection Index IP67 (with properly mounted plugs, available from Emerson) Compatible Lubricants POE, Mineral Oil. External Leakage 0.10oz/yr R-22 Solenoid Coil: Insulation Class Supply Voltage/ Frequency/ Consumption Electrical Connection Stepper Motor: Type Operation Frequency (Step rate) Total number of steps (Maximum steps) Minimum steps Extra steps Starts to open at Supply Voltage Nominal Operating Current at 12VDC Resistance Electrical Connection Insulation Class F 24VAC (+10%, -15%); 50/60Hz; 6.5W (12.7VA) VAC (+10%, -15%); 50/60Hz; 7.4W (14.4VA) VAC (+10%, -15%); 50/60Hz; 8.0W (16.1VA) 3 Wires, DIN43650A Optional IP67 Connector Available from Emerson 5 wires Uni-polar Stepper Motor 30-90Hz, 50Hz recommended (1Hz=1 pulse per second) 650 pulses 40 pulses 50 pulses 80±40 pulses 12VDC±10% 300mA/phase (12/40=0.3A) 40Ω/phase M12 plug with lead wires (available from Emerson) F Value Movement (Pulses Switching Mode) Wires Open: A-AB-B-BC-C-CD-D-DA Close: DA-D-CD-C-BC-B-AB-A A: White ON ON OFF OFF OFF OFF OFF ON C: Black OFF OFF OFF ON ON ON OFF OFF B: Brown OFF ON ON ON OFF OFF OFF OFF D: Blue OFF OFF OFF OFF OFF ON ON ON F: Gray ON ON ON ON ON ON ON ON FC-TD/EX3 (9/14) 2

3 Wiring Diagrams: (More details are available in the Dixell XM678 and XEV22 controller manuals) Flow Characteritics: Mass Flow % Mass Flow % 100% EX3-2** 100% EX3-3**~EX3-9** 20% 80±40 Steps % 80±40 Steps 650 Dimensions: FC-TD/EX3 (9/14) 3

4 R-22 Extended Capacities (Tons) - EX3 Series 50 F 40 F 20 F EX EX EX EX EX EX EX F -20 F -40 F EX EX EX EX EX EX EX Refrigerant Liquid Correction Factor Liquid Line Temp, F Capacity Multiplier (R-22) Capacity Multiplier (R-134a) Capacity Multiplier (R-404A) Capacity Multiplier (R-407F) Capacity Multiplier (R-507) FC-TD/EX3 (9/14) 4

5 R-134a Extended Capacities (Tons) - EX3 Series 50 F 40 F 20 F EX EX EX EX EX EX EX F -20 F -40 F EX EX EX EX EX EX EX Refrigerant Liquid Correction Factor Liquid Line Temp, F Capacity Multiplier (R-22) Capacity Multiplier (R-134a) Capacity Multiplier (R-404A) Capacity Multiplier (R-407F) Capacity Multiplier (R-507) FC-TD/EX3 (9/14) 5

6 R-404A Extended Capacities (Tons) - EX3 Series 50 F 40 F 20 F EX EX EX EX EX EX EX F -20 F -40 F EX EX EX EX EX EX EX Refrigerant Liquid Correction Factor Liquid Line Temp, F Capacity Multiplier (R-22) Capacity Multiplier (R-134a) Capacity Multiplier (R-404A) Capacity Multiplier (R-407F) Capacity Multiplier (R-507) FC-TD/EX3 (9/14) 6

7 R-407F Extended Capacities (Tons) - EX3 Series 50 F 40 F 20 F EX EX EX EX EX EX EX F -20 F -40 F EX EX EX EX EX EX EX Refrigerant Liquid Correction Factor Liquid Line Temp, F Capacity Multiplier (R-22) Capacity Multiplier (R-134a) Capacity Multiplier (R-404A) Capacity Multiplier (R-407F) Capacity Multiplier (R-507) FC-TD/EX3 (9/14) 7

8 R-507 Extended Capacities (Tons) - EX3 Series 50 F 40 F 20 F EX EX EX EX EX EX EX F -20 F -40 F EX EX EX EX EX EX EX Refrigerant Liquid Correction Factor Liquid Line Temp, F Capacity Multiplier (R-22) Capacity Multiplier (R-134a) Capacity Multiplier (R-404A) Capacity Multiplier (R-407F) Capacity Multiplier (R-507) FC-TD/EX3 (9/14) 8

9 R-404A Extended Capacities (kwatts) - EX3 Series Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 9

10 R-404A Extended Capacities (kwatts) - EX3 Series Valve Type Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 10

11 R-134a Extended Capacities (kwatts) - EX3 Series Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 11

12 R-134a Extended Capacities (kwatts) - EX3 Series Valve Type Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 12

13 R-22 Extended Capacities (kwatts) - EX3 Series Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 13

14 R-22 Extended Capacities (kwatts) - EX3 Series Valve Type Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 14

15 R-407F Extended Capacities (kwatts) - EX3 Series Valve Type Temperature Dew Bubble Point Point ( C) ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 15

16 R-407F Extended Capacities (kwatts) - EX3 Series Valve Type Temperature Dew Bubble Point Point ( C) ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 16

17 R-507 Extended Capacities (kwatts) - EX3 Series Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX FC-TD/EX3 (9/14) 17

18 R-507 Extended Capacities (kwatts) - EX3 Series Valve Type Temperature ( C) EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EX EmersonClimate.com/FlowControls Technical Support: FC-TD/EX3 (11/14) Emerson is a trademark of Emerson Electric Co Emerson Climate Technologies, Inc. All rights reserved.

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